Product Details

Cut to length line(4.0mm-12.0mm)

1.Technical and leveling precision:

A. Material: carbon steel

B. thickness: 4.0mm~12mm

C. Width: 1000mm~2000mm

D. Suitable coil inner diameter:610, 762mm

E. Suitable coil outer diameter:1100mm~2200mm(max)

F. Suitable coilweight≤30t (max)

G. length to cut: ≤12M(length can be adjustable)

H. Length-fixing cut-off precion:≤±1.0mm/2M

I. Diagonal precision:≤±2mm/2M

J. Levelling precision:≤2mm/M2

K. Machine group running speed11;Vmax≤15m/min(adjustable)

(actual shearing metal sheet quantities;5pcs/min,as per length of workpieces is 3000mm)

L. Machine group general power;~220V

2. Machine group consistent

A. hydraulic coil car B. Decoiler 1

C. hydraulic guider D. hydraulic feeding machine

E. Roller working table F. position limited working-table

G. leveling machine H. cut to length working table

I. end-plate feeding machine J.hydraulic shearing machine

K. thrower L. stacker

M. pneumatic material collector N. hydraulic pneumatic system

O. electric control system

3. Main structure and paramter

A. hydraulic coil car

It is used to transit steel coil to decoil centre, running and lifting is driven by hydraulic oil cylinder.

B. hydraulic Decoiler (coilcal type)

1) Motor power: 11kw

2) Speed reducer: X95 double-grade cycloid- pinwheel speed reducer

C. hydraulic guider

It is composed by machine frame, hydraulic press material device, hydraulic shovel plate device, hydraulic putting material device, mechanical guiding device etc.

Guider motor power: 7.5kw

D. Hydraulic feeding machine

It is composed machine base, feeding roller, press down device and power device. Feeding upper roller press down is driven by oil cylinder. It is used to put material into leveling main machine

1) Roller diameter: 250mm

2) Working roller:2 pcs

3) Motor power: 30kw

4) speed reducer: JZQ500

E. roller working table 2

It is composed by machine frame and roller. Machine frame is welding by steel plate; it is a interim for material from decoiler to leveling machine

F. Position-limited worktable

It fix position when material run in the machine in case material move to one side.

G. Levelling machine

It adopt fourfold structure, working roller arrangement: up 5 down 6, all 11 pcs leveling roller has two groups supporting wheel. Power will be ivered to all working roller by motor.

Main technical parameter:

1) leveling thickness: 4.0mm~12mm

2) maximum leveling width: 2100mm

3) leveling roller diameter: Φ180mm

4) roller distance:220mm

5) leveling roller quantity: 11 rollers

6) leveling roller material: 60SiMn2CrMoV forged steel +slack quench+medium frequency quench (HRC52~56)

7) leveling motor: 1.5KW ( cycloid pinwheel speed reducer)

8) supporting roller: 2 groups 60SiMn2CrMoV slack quench (HB225)

9) main motor power: 90kw (direct currency motor)

10) speed reducer: JZQ750

H. cut to length working table

It is composed of machine base, support roller track, length-measuring roller and adjustable devise.

I. End plate feeding machine

It is composed by machine base, base line, sliding block, feeding roller , lifting device and power device.

1). Power: 7.5KW

2). Speed reducer: BWY5

J. Shearing machine 3

δ12×2200 hydraulic shearing machine , power: 45KW

K. transition working table

It is composed by motor shelf, plate cross roller table, transit roller track and power device.

1) Motor power: 11KW

2) Speed reducer: BWY6

L. Thrower

It is composed by machine base, base line, sliding block, feeding material roller, lifting up-down device and power device.

M. Stacker

It is welded by profiled bar and armor plate, it is used to stack leveling plate.

N. Pneumatic collector

It is used to make sure the leveling plate put in order

O. Hydraulic pneumatic system

1) hydraulic system is composed by hydraulic control station and each component. Hydraulic pump adopt high pressure gear pump. Hydraulic component adopt the product from TaiWan.

a. flow: L=40L/min b. pressure: P=12Mpa c. power: 11KW

2) Pneumatic system is composed by pneumatic treatment devise and each pneumatic accessories. Pneumatic component adopt product from TaiWan.

a. Flow: 1L/min b. pressure: 0.6MPa

P. Electric control system

1) leveling main motor use direct-currency adjustable motor

2) Japan Mitsubishi PLC procedure controller , Japan Mitsubishi touch screen adopt automatic control

3) End switch is Japan involving coder and touch screen setting control

4) Electric control system component is mainly:

England Eurotherm directic-currency controller,

Japan Mitsubishi PLC 4

Japan Mitsubishi touch screen

France Schneider low-pressure electric