casting machine for AAC block production line

Specifications

We are most professional manufacturer of autoclaved aerated concrete (AAC) plants for more than 12 years, and we can supply complete set of autoclaved aerated concrete plant with 50000, 100000, 150000, 200000, 250000, 300000, 350000m³ capacity annualy (from 200 m³ to 1000 m³ per day), including plant design, equipments installation, technical instruction, personal training, etc., and also can design and manufacture as per clients' requirement.

 raw material: Cement, Lime, Sand, Gypsum, Aluminium powder, Water.

Equipment list:

The equipment will be divided into two parts: specialized equipment and universal equipment.

Specialized equipment includes: 

1.Cutting equipment: tilting crane, cutter.  

2.Proportioning equipment: electronic measuring scale, slurry beating machine, slurry storage tank, slurry mixer. 

3.Pouring and autoclave equipment: aluminum powder mixer. pouring mixer, mould, side plate, autoclave truck, carrier car. 

4.Conveying equipment: semi-product crane, end product crane.

Universal equipment includes:

1.Pressure vessel equipment: boiler, autoclave.

2.Crushing equipment: ball miller, crusher.

3.Transportation equipment: crane, lifting machine, feeder, belt conveyor, slurry pump, screw conveyor.

4.Enviornment protect equpment: dust remover.

other relative equipment as follows:

(1) cutting machine:

(2) tilting hanger, mould, side plate, hardening cart, mould frame, mould bottom, casting machine,    hoist,

(3) autoclave, horizontal installation steam boiler

Whole prodution procession:

The raw materials store in the material storehouse (or stores the pot) after dealing with reserve such as lime, cement, gypsum

The aerocrete produces the technological process:
1. The raw materials store in the material storehouse (or stores the pot) after dealing with reserve such as lime, cement, gypsum, sand (or fly ash)
2. Aluminum powder or aluminum lotion is through dealing with the reserve material for use
3. Raw materials measure according to certain matching by electron balance measure, aluminum powder, water put into aluminum powder mixer is it is it suspend the liquid to make to mix after measuring
4. The batching water (cold water or hot water pitcher hot water) is measured by the electronic water balance
5. Put into and pour among the mixers in certain order after, raw materials, aluminum powder suspend the liquid is measured, pour and enter the mould after mixing evenly (panel should be put network slice of reinforcing bar in advance in the mould)
6. Quiet to is it raise in advance to park through certain temperature and time, is it transport to the cutting machine to hang from upset hoist upset 90° after the base body reaches certain intensity, the drawing of patterns is cut
a. The base body carries on the side and cuts and mills the trough vertically at first
b. Then carry on the vertical level to cut
c. Cut horizontally finally
d. Cut good base body, raises to cauldron car go on one yard of shelves organize into groups to steam to transport to hang to drive a vehicle to load
7. Raise products well, produce after the cauldron breaking the board off with the fingers and thumb by the board breaking off with the fingers and thumb machine to steam
8. Pile from finished product hoist or forklift to finished product field pile the buttress according to specification to carry
9. Steaming and raising the car and side board and entering the next board of circulation and returning after, the finished product is unloaded, with upset hoist mould frame association that drawing of patterns get off, restore 90°
return to pour mixer pour again after clearing up