Specifications

1 production speed: 350pcs/min
2 qualification rate : more than 96%
3 sold to Canada Pakistan Malaysia Nigeria Zambia Mideast

 

FULL SERVO PULL UP BABY DIAPER MACHINE

 

1 Technical parameters:

 

Model:  SSS-400

Power source: three phase: 380v 50hz

Installation Power: 320KW(excluding glue applicators, air compressor, the final power shall be confirmed

after completion)

Product Sizes: Medium and large sizes(only changing crotch size instead of changing waist size)

Producting Speed: 350pcs/min(Medium)

Qualification Rate: over 96%(excluding glue applicators, wastes caused by splicing raw materials)

Overall Size: 38m*12m*4.5m(for reference)

Machine Process Direction(raw material →products) right to left(facing machine)

 

2 Product structure

1,core layer structure: big cotton core adopts alien continuous stripping to shape and

small cotton core adopts direct buckle the forming. Big cotton core and small cotton core

are pressed solid after wrapping by tissues.

2, Acquisition layer slitting adopts scraping.(Scraping length is controlled by servo motors.)

3,Top sheets are composed of side nonwovens with elastic and middle materials,compressed 

by embossing units.

4, Nonwoven sectioning units adopts motor sectioning mode.

5,Tightness of elastic is adjusted by double roller linear velocity controlled by frequency conversion.

6, Roll material and tube material are compatible for elastic feeding.

7, Cotton core cutting and final product cutting adopt side blade scraping.

8, Color calibration of former icon straight cut adding unit.

9, Waist combination adopts heat seal.

10, Detailed shape, structure, sizes of products is comfirmed according to the finalized products 

by both parties.

 

3 Main equipment list

Scheme List
Name	Unit	Quantity	Brand	Country of Origin
servo motor	set	81	A.B or Siemens or Mitsubishi	USA or Germany or Japan
stacker servo motor	set	9	A.B or Siemens or Mitsubishi	USA or Germany or Japan
transducer	set	6	A.B or Siemens or Mitsubishi	USA or Germany or Japan
web guide	set	16	FIFE or BST	USA or Germany
PLC control system	set	1	A.B or Siemens or Mitsubishi	USA or Germany or Japan
sensor	set	35	sunx or Yamatake	Japan
safety protection-phase switch,stay wire switch	set	75	Schmersal	Germany
hot melt applicator	set	9	ITW or Nordson	USA
material of cutter D2	set	2	A.finkl	USA
bearing(according to use)	set	1	BEM/NSK/SKF	Germany/Japan/Sweden
timing belt	set	1	Optibelt/gates	Germany/USA
low-voltage electrical equipment	set	1	Schneider	France
electric connect terminal	set	1500	Phoenix Contact	Germany
temperature control system	set	9	Omron	Japan
high speed rotation connection	set	14	SMC	Japan
relief valve	set	8	SMC	Japan
pneumatic component	set	1	SMC	Japan
solenoid valve	set	40	SMC	Japan
water content segregator	piece	1	SMC	Japan
precision potentiometer	piece	10	SAKAE	Japan
failure automatic warning	piece	1	Mitsubishi	Japan
mercury conducting ring	set	6	ASSIAN TOOL	Taiwan China
planet speed reducer	set	8	VGM	Taiwan China
ball bearing leading screw	set	2	ABBA	Taiwan China
beeline guide rail	set	6	HIWIN	Taiwan China
motor	set	13	Siemens	Germany
cotton core wheel forming unit	set	1	JWC	JWC company
feeding unit,quantity can be adjusted	set	1	JWC	JWC company
cotton core press embossing	set	1	JWC	JWC company
bottom tissue feeding unit	set	1	JWC	JWC company
cotton core cutting	set	1	JWC	JWC company
fluff core 90 degree transfer system	set	1	JWC	JWC company
bottom PE film feeding,automatic unwinding	set	1	JWC	JWC company
top layer,absorb cotton core,back sheet complex pressing	set	1	JWC	JWC company
urgent stop	set	6	JWC	JWC company
products length folding and pressing	piece	1	JWC	JWC company
frontal N.W laminated with elastic	set	1	JWC	JWC company
back N.W laminated with elastic	set	1	JWC	JWC company
products heating laminated and final cutting	set	1	JWC	JWC company
products output	set	1	JWC	JWC company
pulp feeding unit with frequency controller	set	2	JWC	JWC company
main materials automatic run,auto connection unit	set	9	JWC	JWC company
tension control	set	9	JWC	JWC company
automatic rejection system	set	1	JWC	JWC company
safety protect system	set	1	JWC	JWC company
raw material loading and unloading davit arm	set	1	JWC	JWC company
raw material outer-fixed system	set	1	JWC	JWC company
forming drum(single/double)	set	1	JWC	JWC company
ultraviolet rays sterilizing system	set	1	JWC	JWC company
products output in a line	set	1	JWC	JWC company
stacker with 4 exits or 2 exits	set	1	JWC	JWC company

 

NOTE: this spare parts list is for reference and will be subject to the practical number.

 

4. OUR PROMISE

1, we can customize the production line, as per customers' requirements.

2, our whole set of components are all imported from overseas.

3, within one year, all components are free to replace when wrong since the day of installation.

4, engineers available to service machinery overseas.

5, we can supply raw materials for your production.

5. PICTURES