Complete Wood Pellet Production Line

                            Pellet line video

Why us:

1 Proven componets: Chang sheng pellet plant's componnets, almost of which are bulit by ourselves in our manufacturing facilites located in  china, conssit largely of tried and true equipment that has been in productive service and perfected for decasde under extreme condition of service worldwide. 

2 These proven fabrication desings have been upgraded with the latest techbology to provide the best possible wood pellet plant equipment in the world today. 

3 Using proven fabrication desing has been upgraded with latest technology to provide chang sheng wood pellet plant owners, investors, and lenders with a high level of products investment security.

4 Controls solutions and training. Controls solutions are designed by a team of in house controls engineers and simulated in our controls lab to intergrated with your facility and process. The wood pellet plant includes controls which are desinged to provide maximum real time control of all operations. Chang sheng also provides customers with controls training on site in person and also by telephone from plant set up and throughout owernship. 

5 Engineers know their stuff  very well. They untilize solidworks 3D design softwear to help you bulid a plant that meets your needs now and in the future. Chang Sheng engineers have extensive field experience and look forward to goning to plant sites. Chang sheng offers complete engineering serevices including foundation, structural and layout services and assistance. An on staff environmental compliance manager provides expertise to make the permitting process as easy as possible. 

6 Service: Chang sheng service tema is avaible for calls and ready to dispatch personnel to keep your plant running. 
 

Wood pellet production line introduction:

Wood pellet production line is the process of making waste biomass materials into solid fuel. The objects are used for burning purposes.Biomass Pellet is one of the most commonly used pelletizing materials.

Biomass Pellet can be made from any type of Agriculture and forestry waste:

Groundnut-shell • Sugarcane Biogases • Caster Shells/Stalk • Saw dust • Coffee Husk • Paddy Straw • Sunflower Stalk • Cotton Stalks • Tobacco waste • Mustard Stalk • Jute waste • Bamboo Dust • Tea waste • Wheat Straw • Palm husk • Soybeans husk • Coir Pitch Barks/Straws • Rice Husks • Forestry wastes • Wood Chips and many other Agro wastes.

(1). Crushing Process:
When the thickness of raw wood material is >10mm, and >50 * 50mm(L * W), that need use the Wood Chipper to chip them into small pieces, then crush the small pieces into wood powder with diameter less than 3mm by Hammer Mill (Crusher).

(2). Drying Process:
The best moisture content to pelletize is about 13-15%. Our Rotary Dryer is made up of Stove and Main Rotary Dryer, which can reduce the moisture from 60% to 10%. Our stove is fueled by sawdust, wasted wood, coal, which can save electricity consumption largely. Our Rotary Dryer is specially designed for energy saving purpose, the outside of the dryer is covered with special cotton material sheet to prevent the heat from outrunning.

(3). Pelletizing Process:
Wood Pellet Line is a most important equipment, which have the following features:
The lubrication system for wood pellet lines adopt the tracing and inspecting system controlled by the microcomputer. When the temperature of the bearing is over the normal temperature, the microcomputer will start the Auto-Lubrication System to lubricate the bearings, which completely solve the trouble of lubricating roller depending on the operation experience. The Lubrication System is made up of the tracing and inspecting system controlled by the microcomputer, auto-lubricating system on time and compelled lubricating system by hand.

Driving Gear adopts the high precision gear transmission structure. The wear bearing is SKF from Sweden. The ring die adopts the hoop fastening method, which is increasing the speed of discharge comparing with the past bolt fastening method. As a result, the capacity is 10-15% higher than the belt transmission structure.

As per the wood pelletizing plant ring die and roller of the wood pellet line, we have the fine machining with the alloyed steel. And our heating treatment is also different from the other domestic manufacturers. Our carburizing treatment make the depth of hard facing to 2mm, which improve the anti-abrasion of the ring die and roller more than 10 times, and it can save the production cost heavily.

(4). Cooling Process:
After the pelletizing process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 15%, so we need use Cooler to reduce about 3-4% moisture, so that the wood pellet will be easy to store.   But considering the feedback from some foreign clients, the local climate is very humidity; they hope to cool the wood pellet with moisture 7-8%. In order to satisfy the different need from different clients, we develop one kind of new Stabilizer Combined with Cooler.
(5).Packing Process:
After cooling, the wood pellet will not directly enter into the fuel process to avoid the wood pellet effected by damp. The packing process is necessary. In this process, we assemble our domestic best Semi-Auto Packing Machine for you.Generally, most clients needs one small weight range scale with auto sealing packing machine, and one large weight range scale with semi-auto packing machine. For the first one, the weight range will be 15-25kgs per bag, and for large scale, it will be 1000kgs per bag or 800kgs per bag, up to different clients needs.

Note:During the complete wood pellet line, the Dust Filtering is one heavy and important task. We assemble the Common Dust Collector(known as cyclon) and Impulse Dust Filter, for the exhausting air, we use Water Film Dust Collector to get to the free dust situation in the process of Drying and Cooling for which generate plenty of dust in the working time.

Dingli is a main manufacturer of Wood Pelletizing Plant and Wood Pellet Producer in China, who have specialized in the design of Wood Pellet Line. We offer Wood Pellet Lines.High quality,best service.

1High quality: High quality products come from strictly control of each process. Good reputation in the market. We provide solutions not products.

2 Quick response: Well trained and expericend staff will reply all of your enquiries in fluent english in 1 hours between 23:00-9:00 the second day beijing time.

3 Good service: we treat clients as friend. we responsibility to serve our clients best interests.

4Free light study: we can do profesional design and performe ROI calculation.

5 Fast and cheap delivery: discount price from express company and forwarder.

6 Certificates: we have certificates for different countried to help client expand the business easliy.

7 Product uadate: we can custermized special products for you, and we keep on developint new produts on market demand. 

8 We can supply c/o ,ce saving spprox 20% import duty.

1.What international certificates we have?

---Our company has passed ISO9001-2008 quality certification,SGS quality certification,CE safety and quality certification of EU,German Rhine enterprise capability assessment(TUV certification)

2.How can we guarantee the quality of machines?

---Our company promised that the material thickness of our main equipments is greater than the feed machinery industry standard 2 mm. You can pick up the vernier caliper and calculator to weigh and test. About equipment accessories, crusher adopts NSK bearings; Pellet machine adopts the Swiss SKF bearing; Equipments adopts Siemens motor.

3.How about our export power?

---Since we opened the foreign trade,insisting "Impress customers with details , win customers with quality , conquer customers with services.", the value of export is rising steadily. Our export value of 2013 reached 3 million dollars. Now our products has exported to Vietnam,Sudan,Mongolia,South Korea and other 50 countries and districts. In 2013, our company become the only supply enterprises exempted from inspection determined by Mongolia ministry of agriculture. Now we have 34 foreign trade service staffs,to offer you 24 hours' service!

4. Are you a trading company or a manufacturer?

5. Will you send engineers to install the plant?

---yes, but at an extra cost payable by the customer. Or you can get local contractors to do
the commissioning and we send one supervising engineer.

6.What is our products and market positioning?

---Our company won’t use the low price to win the market. We mainly produce middle and high-end products,to conquer the customers relying our products and service.

7.What service we can supply?

---In pre-sales we provide users with comprehensive technical support. We provide comprehensive customer training, including in charge of the procedures, operating procedures, maintenance procedures, equipment, general maintenance, equipment, long-term hazard assessment knowledge and so on. Before the users buy our equipment, they must come to our company to accept a series of training. After the examination for equipment operation personnel, we will issue husbandry machinery operation qualification certificate. We suggest user to set up the remote control system. Our company after-sales service can guide the user through the remote control system for regular maintenance equipment key parts. Our aim is: to do a responsible enterprise, let customers safely use the best feed machinery!

We are the major manufacture in producing pellet line with pellet machine. We can offer best machine at reasonable price to suit your requriements.