tree wood and sugar cane waste pellet production line

 3 Ton Per Hour Wood Pellet Production Line

                            Pellet line video

Pelletizing  is a process in which raw materials are pressed into cylindrical type pellets. It hasa wide range of applications, itis very common in making biomass, wood ,sawdust, wood shavings, rice husk etc into pellets. This process is usually accmmplished with a specialized machine called a pelletizer, which can operate in a number of different wasys, depending on the material being transformed.

Below is the layout for complete 5 -6 ton per hour wood pellet production line for customers:

1  Wood chipper is mainly used to crush wood logs, tree branch, wood twigs into small wood chips. Wood chipper in this complete wood pellet production line are of crushing sector. It is with 6 m feed in belt conveyor, 12m feed out belt conveyor. Wood chips after crushing size will be 3-5cm.Wood chipper inlet can be cusomized as per your reqruestbut the biggest one can not exceed 400mm. Wood chipper machine can crush wood logs with low and high moisture. And it can be equipped with 2 or 4 knives, if you want big size wood chips, then 2 knives should be used. If you want finer wood chips, then 4 knifes should be used.

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2 Grinding sector in complete wood pellet production line_wood chips hammer mill

A hammer mill is a machine used to shred or crush materials into smaller pieces. The basic design of machines of this type involve a rotating shaft to which free-swinging hammers are attached. This assembly is enclosed by a drum which holds the material to be pulverized. A hopper feeds the source material into the drum. The hammers gradually break up the material until it is small enough to pass through a screen with openings corresponding to the desired particle size.

3 Pelletizing process in the complete wood pellet produciton line_ Pellet machine

Also known as pellet presses, pellet mills are machine presses that are used to create pellets from some type of powdered material.Special equipment is necessary to gain the maximum benefit from wood pellets. Equipment such as pellet furnaces or wood pellet stoves make it possible to generate enough heat to keep the interior of a small home comfortable, as well as provide an easy way to cook food on a range-top in the event of a power outage.

4 Cooling sector in the complete wood pellet production line_cooler

A. The cooler is used to reduce the temperature and moisture of the pellets, thus to acquire better hardness and strength. Also it can enhance the transport ability and storage ability.
B.The vibrating screen after the cooler is used to removes underside produce and dust, which can be returned to the pallet mill.

C.The cooler process is the refined technology of exposing processed product to an upward moving stream of ambient airflow. As the air rises through the product, it is warmed, increasing the moisture carrying capability of the air. The product entering at the top of the cooling chamber is exposed to the warmest air available within the cooler. The product and air have opposite flows, the gradual heat transfer greatly enhances the product quality and reduces stressing and fines.

5 Packing machine in the wood pellet production line_packing

 1. Pellets are produced by compressing the wood material which first passed through a hammer mill to provide a uniform dough like  mass. This mass is fe to a press, where it is squeezed through a die having holes of the size requiredd( normally 6mm diameter, sometimes 8mm or larger) The high pressure of the press causese the temperature of the wood to increase greatly, the lignin plasticied slightly, forming a natureal glue that olds the pellet together as it cools.

2 Pellets ca  be  made from grass and other non woody forms of biomass that do not contain ligning, distillers' dried grains can be added to provide the necessary durabiliy. A 2005 news story fromm cornell university new sugest the benefits of grass as a feedstocl included its sor t growing time, and eas of cultivation and processing THE STOry , an agricultrue professor at school, stating that grassed produce 96% of the heat of wood and that any mixture of grassed can be used cut in mde  to late summer, lfet in the firedl to leach out minerals, then baled and pellets Drying o the ay is not requierd for pelleting, making the cost of processing less than with wood pelleting. in 2012, the department of agriculture of nova scotia annouced as a demonstation project conersion of an oil fired boiler to grass pellets at a research facility. 

3 A report by CORRIM9consortium on reearch on renewable industrial materials) for the life cycle inventory of woo dpellet manufacturing and utilization estimates the enrgy reuired to dry, pelletize and tranport pellets is elss than 11% of the energy content of the pellets if usiing predried industiral wood waste if the pellets are made directly from forest  materials, it takes up to 18% of the energy to dry the wood and additional 8%  for transportion and manufacturing energy. An enviromental impact assessment of exported woodp ellets by the department of chemical and mineral engineering, university and clean energy researchh center concuded that the energy consumed to ship canadian wood pellets from vancouver to stokholm is about 14% of the total energy conten of the wood pellets 

1High quality: High quality products come from strictly control of each process. Good reputation in the market. We provide solutions not products.

2 Quick response: Well trained and expericend staff will reply all of your enquiries in fluent english in 1 hours between 23:00-9:00 the second day beijing time.

3 Good service: we treat clients as friend. we responsibility to serve our clients best interests.

4Free light study: we can do profesional design and performe ROI calculation.

5 Fast and cheap delivery: discount price from express company and forwarder.

6 Certificates: we have certificates for different countried to help client expand the business easliy.

7 Product uadate: we can custermized special products for you, and we keep on developint new produts on market demand. 

8 We can supply c/o ,ce saving spprox 20% import duty.

1.What international certificates we have?

---Our company has passed ISO9001-2008 quality certification,SGS quality certification,CE safety and quality certification of EU,German Rhine enterprise capability assessment(TUV certification)

2.How can we guarantee the quality of machines?

---Our company promised that the material thickness of our main equipments is greater than the feed machinery industry standard 2 mm. You can pick up the vernier caliper and calculator to weigh and test. About equipment accessories, crusher adopts NSK bearings; Pellet machine adopts the Swiss SKF bearing; Equipments adopts Siemens motor.

3.How about our export power?

---Since we opened the foreign trade,insisting "Impress customers with details , win customers with quality , conquer customers with services.", the value of export is rising steadily. Our export value of 2013 reached 3 million dollars. Now our products has exported to Vietnam,Sudan,Mongolia,South Korea and other 50 countries and districts. In 2013, our company become the only supply enterprises exempted from inspection determined by Mongolia ministry of agriculture. Now we have 34 foreign trade service staffs,to offer you 24 hours' service!

4. Are you a trading company or a manufacturer?

5. Will you send engineers to install the plant?

---yes, but at an extra cost payable by the customer. Or you can get local contractors to do
the commissioning and we send one supervising engineer.

6.What is our products and market positioning?

---Our company won’t use the low price to win the market. We mainly produce middle and high-end products,to conquer the customers relying our products and service.

7.What service we can supply?

---In pre-sales we provide users with comprehensive technical support. We provide comprehensive customer training, including in charge of the procedures, operating procedures, maintenance procedures, equipment, general maintenance, equipment, long-term hazard assessment knowledge and so on. Before the users buy our equipment, they must come to our company to accept a series of training. After the examination for equipment operation personnel, we will issue husbandry machinery operation qualification certificate. We suggest user to set up the remote control system. Our company after-sales service can guide the user through the remote control system for regular maintenance equipment key parts. Our aim is: to do a responsible enterprise, let customers safely use the best feed machinery!