Food Retort Machine
USD $40,000 - $200,000 /Set
Min.Order:1 Set
Zhucheng Xinzhengda Machinery Co., Ltd.
The characteristics of Food Retort Machine
The Food Retort Machine use the same batch sterilization water alternately. After one pot of food processed,The high temperature treatment water will be put into the other pot, so that it can reduce the loss of the heat and processing water.It increased capacity by 2/3 comparing to the double layered sterilizing pot.
This equipment is an extension product on the basis of the double layered hot bath sterilizing pot.Compared with the double layered hot bath sterilizing pot ,it has the following advantages:volume of production has been doubled , energy has been saved , and the cost of the equipment has been lowered.
Characteristic
1. Sterilization in short time
Utilize double-tank hot water circulation for sterilization. Heated the water in the hot water tank to the required temperature of sterilization in advance, the sterilization time can be reduced and work efficiency can be improved.
2. Energy effective
The working medium during sterilization is recyclable. It reduces the production cost by saving energy, time, labor and material resources.
3. Even exchange of the water flow, even temperature, no dead area
It utilizes the international advanced technology, hot water circulation and immersion for sterilization. In the process of sterilization, circulation water in the sterilization trough will be uninterruptedly shifted up and down, left and right. It ensures the heat distribution of any spot in the trough is even. It effectively puts an end to the phenomenon of dead area in the process of sterilization and makes the guarantee period of the product more stable and longer. The temperature in the sterilization tank stays stable in all stages of the sterilization, which ensures the qualification rate of F value.
4. Automatic system
The whole sterilization process is controlled by PLC. It is a one-time action without manual operation. It utilizes the chart plate and screen touch control. All time intervals are controlled by the simulate sensor and automatic valve. The digital exhibition of pressure and temperature makes it applicable to input any pre-programmed pressure and temperature models into the computer. The computer can hold 100 sterilizing formulae.
5. Simulate temperature control system where the setting of multi-stage heating system is available.
The sterilizing method by multi-stage heating can minimize the heat on food, which can keep its original flavor, taste, nutrition and color to the utmost and make every kind of food sterilized in its best condition. The accuracy of the sterilizing temperature is up to ±0.3 so as to avoid over boiling or incomplete sterilization.
6. Function of measuring F-value
Every retort produced by Jintai can be equipped with F-value measuring instrument. The F-value software can make the F-value calculation every 3 seconds. All sterilizing data including sterilizing conditions, F-value, time-temperature curve, time-pressure curve and so forth can be saved or printed after the processing of data processing software to serve the production management.
Advanced spare parts
Flow chart
Technical parameter
Type Item | XZDBL09-18 | XZDBL10-22 | XZDBL10-30 | XZDBL12-24 | XZDBL12-27 | XZDBL12-30 | XZDBL12-33 | XZDBL12-36 | XZDBL13-35 | XZDBL13-40 |
Inner of diameter(mm) | 900 | 1000 | 1000 | 1200 | 1200 | 1200 | 1200 | 1200 | 1300 | 1300 |
Length of canister(mm) | 1800 | 2200 | 3000 | 2400 | 2700 | 3000 | 3300 | 3600 | 3500 | 4000 |
Total length(mm) | 3500 | 3900 | 4700 | 4200 | 4500 | 4800 | 5100 | 5400 | 5400 | 5900 |
Total width(mm) | 3500 | 3800 | 3800 | 4200 | 4200 | 4200 | 4200 | 4200 | 4400 | 4400 |
Total highness(mm) | 1800 | 2000 | 2000 | 2200 | 2200 | 2200 | 2200 | 2200 | 2300 | 2300 |
Net capacity (m³) | 1.4*2 | 2.1*2 | 2.7*2 | 3.2*2 | 3.6*2 | 4*2 | 4.3*2 | 4.6*2 | 5.14*2 | 5.9*2 |
Steam Volume consumption(kg/batch) | 160 | 240 | 300 | 360.00 | 400.00 | 460.00 | 480 | 500.0 | 600 | 660 |
Power consumption(kw/h) | 14 | 14 | 21 | 21 | 21 | 21 | 21 | 21 | 21 | 21 |
Handing capacity(t) | 0.35*2 | 0.55*2 | 0.75*2 | 0.9*2 | 1.0*2 | 1.2*2 | 1.35*2 | 1.5*2 | 1.7*2 | 1.9*2 |
Range of application
The PLC controlling automatic sterilizer is suitable for a wide variety of packaging materials,such as:
tal containers
2.plastic & rubber containers
3.flexible package
Exhibition scene
1. How to heat up the autoclave?
2.How to decide the size of autoclave we need?
3.What is the control type of the autoclave?