recycling vegetable oil animal fat biodiesel manufacturing processor
USD $50,000 - $90,000 /Set
Min.Order:1 Set
Zhengzhou Zhengyang Machinery Equipment Co., Ltd.
recycling vegetable oil animal fat biodiesel manufacturing processor
1. waste animal fat biodiesel manufacturing processor brief introduction:
The Biodiesel Technics we adopt at present is Glycerol Esterification.
This set of treatment process is a new technology as well as the latest development of our company. This process
could meet the high quality standards of biodiesel with advantages such as: quick reaction, high conversion rate, get
rid of the sulfuric acid as catalyst and the sulfur content can reach less than 10ppm,petty corrosion to the equipment,
and no waste water, etc. This research of the process broke the history of no European standard only GB standard.
Raw material can be waste plant oil, waste animal fat, waste cooking oil, the waste oil be processed and recycling to the bio-diesel for fuel.
2. Process of waste animal fat biodiesel manufacturing processor
Production process has four steps: Pre-treatment, Esterification, Trans-esterification, Biodiesel distillation.
1). pre-treatment
Before esterification reaction, the raw material waste oil must be filtered, fine filtration and drying process, until we get the standard oil as raw material which has the same physical properties.
2). Esterification
Esterification is mainly reaction between free fatty acids and glycerol, generating triglycerides and water while small amounts of monoester and diester are generated.
3). Trans-esterification
Features of interactive turbulence tube reactor: interactive turbulence tube reactor: the device achieves continuously production of esterification and trans-esterification and improves the level of automation of the production process; the continuous reaction can be fully realize at low temperature and pressure, high efficiency, easy installation, easy operation, low energy consumption, the reaction of control can be achieved online, etc, many other advantages.
4). Biodiesel distillation
Biodiesel distillation device for a multivariate adaptive bypass reduced pressure distillation device, in the condition of vacuum
distillation of crude methyl/rectification. Process for cold material with top of gas phase composition to heating of heat transfer
firstly, heat transfer materials through the heater heating again after the temperature meet the process requirements and then
into the reactor to distillation or rectification, (rectification control reflux ratio),the tower of the gas phase material after heat
condensation, the principal component into the receiving tank, light component via to overhead condenser under certain
technological conditions entered into a receiving tank after cooling, the components of the effusion dish into a receiving tank,
the bottom black feet by the pumps.
waste animal fat biodiesel manufacturing processor
3. Critical process in our waste animal fat biodiesel manufacturing processor
Methanol esterification process
1. Atmospheric esterification with powerful ultrasonic cavitation technology (patent), its characteristic is using atmospheric
pressure esterification, ester exchange, cooperate with our original powerful ultrasonic cavitation technology scheme,
shorten the reaction time for two-thirds of the time, relative to save a lot of energy and human resources. Turbulent flow in
the process with interactive type tubular reactor (patent) continuous reaction with the back of the continuous distillation
process, the implementation behind the whole process of continuous, and ensure the quality stability.
2. The gas phase methanol esterification (patent) integration of reaction and separation process, continuous reaction with
interactive turbulent flow type tubular reactor. In front of the esterification of methanol feed continuously, intermittent feeding
of material, the entire process semi-continuous; At the back of the ester exchange and refined completely continuous. Ester
exchange reaction with independent research and development of turbulent interactive tubular reactor, and the present domestic
only one USES the new equipment, can completely realize the continuous reaction under atmospheric pressure at low temperature,
high conversion efficiency.
Process for the glyceride
This set of treatment process for our new development of new process. This process can meet the high quality biodiesel standards,
has quick response speed, high conversion rate, get rid of the sulfuric acid as catalyst, sulfur content can reach 10 parts per million,
the advantages of small equipment corrosion and no waste water discharge, the process of research, broke the biodiesel only gb
without the mark of history. Its advantage is: The process for our company the latest development of new process, is based on
our domestic could implement new biodiesel standard specified by the program. The advantages of this process:
1. Completely out of sulfuric acid as catalyst, thoroughly get rid of the problem of equipment for sulfuric acid corrosion.
2. As a result of not using sulfuric acid as catalyst, the products meet the sulfur content of the European Union standards;
3. As a result of not using methanol react with free fatty acid and methanol in the water will not exist, reduced the investment of
equipment;
4. Because of without the use of inorganic acid, acid water acid slag emissions greatly reduced.
Interactive turbulent tubular reactor-------our patent product
Purpose: interactive turbulent tubular reactor is a device used to the ester exchange reaction
Characteristics: It’s is the patent product of our company, is also the only one that USES the material to the current domestic
mass transfer, completely changed the traditional reaction kettle type unstable problem, get a unified quality standard products,
significantly shorten the reaction time, even if stop feeding, feeding system of the reactor material still does not affect the mass
transfer effect, so that improve the efficiency.This device implements the esterification and transesterification of continuous production,
improves the automation level of production technology;Can completely realize the continuous reaction under atmospheric pressure
at low temperature, high conversion efficiency, easy installation, easy operation, low energy consumption, the degree of reaction can
realize on-line control, and many other advantages.
Cooling water recycling equipment in the waste vegetable oil biodiesel manufacturing processor
workshop of our waste animal fat biodiesel manufacturing processor factory showing:
Handling capacity:5t-300t per day
Warranty:12months after machine received
Working form: continuous
Machine working site available for visit!!
If you want to learn more about assembling waste animal fat biodiesel making processor, welcome contact us, we'll provide profesional guidance for you.
Allison Xue
Mobile: +86-18639104429
email: allisonxue(@)
skype: allison3030
Phone: +86-371-86617456