High fructose rice syrup manufacturing plant production equipment
USD $500,000 - $2,000,000 /Set
Min.Order:1 Set
Kaifeng Sida Agricultural Products Equipment Co., Ltd.
High fructose rice syrup manufacturing plant production equipment
Features of syrup manufacturing plant:
1.The line use dry milling technologies. Compared with wet milling and semidry milling, the products do not need to be bake out, which reduce the cost for desiccation, e.g.: area, equipment, fuel, human resources etc., consequently reduce a major invest for our clients;
2.The line has simple structure, high adjustability for the field area and the workshop, no special requirements. Effectively cut down the fixed investment;
3.Simple installation, fast construct progress, short construction period, allow our clients to meet the benefits in the shortest possible time;
4.The device specific, unlike the flour lines and rice lines, the core devices are all designed and invented by our company for the specific device, to make sure the product has high quality;
5.The flexible technics have high adaptability to the raw grains, design corresponding process depend on variously regions and quality of raw grains;
6.The line adopt the most advanced technology, with the logical power equip, make this product more effected and saving more energy, the core devices also achieved the Chinese National Patent. This will be the perfect choice for corn flour producer;
The flow chart of syrup manufacturing plant
The process of syrup manufacturing plant:
1. Mixing system
Add equal water and corn flour into the mixing tank, then mix moderate enzyme, keeping a certain temperature to wait for material to make physical reaction;
2. Spraying and liquefaction system
After some time, the meterial is put into the spraying and liquification tank. Trough high spraying in regular time, the corn flour graduallly is transferred into syrup;
3. Plate frame pressing filter deproteinization system
The glucose liquor transformed in high temperature is put into the plate frame press filter to be pressed mechanically, discharging the glucose liquor, leaving corn protein inside the machine;
4. Saccharifying system
The filtered glucose liquid is put into the saccharifying tank, maintaining a specific temperature, adding moderate saccharifying enzyme. The saccharifying reaction is to begin after some time;
5. Decoloration system
The saccharified glucose liquor is pumped into the decoloration tank, adding acticated charcoal, holding a certain temperature. Generally, it needs twice to make the liquor transparent;
6. Plate-and-frame press filter decarburization system
The mixed glucose liquor with active charcoal is pressed by the pressing filter to get white transparent glucose liquor;
7. Ion exchange system
The pure glucose liquid is pumped into the ion exchage column, other ions included in the liquor are absorbed by resin to get edible syrup;
8. Triple effect evaporator
The gucose syrup is pumped into the triple effect evaporator to discharge excessive moisture instantly, improving the density of glucose syrup;
9. Single effect evaporation system
The main function of single effect evaporator is to get high density glucose syrup from 80% to 84%;
10. Final glucose syrup storage tank
Its unique function is to keep the density of glucose syrup better, convenient for productiong and transportation.
Picture of the syrup manufacturing plant:
1.Turn-key plants for the production of wheat starch, corn starch, potato starch and starch derivatives such as glucose, fructose, crystallized glucose, sorbitol, etc.
2.Professional engineers with ample on-the-job training experience.
3.Equipments are made of stainless steel, one year warranty, life-long maintenance.
We Sida Agricultural Products Equipment Co.,Ltd, is a special enterprise with research and development, production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification).
1. Q: If I want to know the price, what info should I provide?
A: You should inform us some basic info , such as: raw material, final product, input capacity or output capacity, specifiction of material and product, etc.
2. Q: If I already have a production line, can I add some machines to increase the capacity?
A: That's viable, pls contact us and we can help you find a suitable solution.
3. Q: How about the installation and commissioning?
A: We can send our engineers abroad for the supervision.