1000kw High efficiency energy biomass gasifier furnacehigh efficiency electric furnace
USD $10,000 - $3,000,000 /Set
Min.Order:1 Set
Zhangjiagang Tianyuan Machinery Manufacturing Co., Ltd.
1000kw High efficiency energy biomass gasifier furnace used vacuum furnace
1000kw High efficiency energy high temperature furnace biomass gasifier furnace
500kw High efficiency energy biomass gasifier furnace high efficiency electric furnace
500kw New High efficiency energy biomass gasifier furnace biomass hot air furnace
500kw New High efficiency energy biomass gasifier furnace biomasshigh temperature furnace
Introduction
Biomass (biomass energy),is that solar energy stored in biomass with the form of chemical energy,namely the energy is the type that biomass as carrier. Directly or indirectly,it is from the photosynthesis of green plants, can be transformed into solid, liquid and gaseous fuels,be inexhaustible, conventional, is also a kind of a renewable resource, of biomass renewable energy.
Gasification of biomass USES thermochemical reaction principle AND production process of biomass gasification, takes biomass waste as raw materials such as sawdust, straw, husk and others,with hot air and steam as a medium by hypoxia, incomplete combustion,produces into mixed gas,such as carbon monoxide, methane, hydrogen, nitrogen and others,after gas-blower function, through purifying device,dust-removing cooling,decoking, filter, the finished is high grade combustible gas.
At present our biomass gasifier equipment is the most advanced one in Chinese market,with the international most advanced gasification technology, the technology is also initiative in the domestic, compared with the existing similar products, its structure is more scientific,performance more superior,technology more advanced.Combustible gas produced by us calorific value up to 3000 calories, its high cleanliness, high utilization rate, easy to transport, convenient for combustion.it can replace other flammable gas for industrial gas usage directly.
Regarding environmental protection,ours,by a complete set of equipment operation,no wastewater to produce , completely avoid the secondary pollution of water,using new catalyst, completely eliminate to produce the tar.The whole process has no black smoke emissions, flue gas emission standard is higher than the national standard.
In terms of intellectual property,our research and development team masters the core technology of machines,has independent intellectual property with many of independent research and development patents.
usage
1, clean and high temperature of combustible gas is suitable for all kinds of thermal furnaces and continuity of boiler heating,such as chemical industry, metallurgy, ceramics, etc
2, suitable for small and medium-sized biomass gas power station construction;
3, can use for central heating supply for residents.
1.Biomass gasification furnace introduction
The equipment and technology of biomass gasification furnace:
Biomass gasification furnace comprises: slicing machine, crushing machine, drying system, the gasification system, control system. Biomass raw material goes through crushing and drying (after drying the moisture content of raw material is less than 5%),then by automatic feeding device transport to the reactor-mouth,by the injection device inject into the reactor for fast gasification. In the thermodynamic conditions, the reactor is put into heat carrier gas that gasification required and catalyst pyrolysis generate to combustible gas and tar,under catalyst function,part of tar further cracked into permanent combustible gas.After gasification, the catalyst and carbon-residue delivery to the regenerative furnace by automatical feeding device,with high temperature heating the regenerated catalyst is returned to the reactor for the gasification reaction. Continuous heating of catalyst recycling, improve the thermal efficiency of gas.
The gasified gas is outflow from the high-speed centrifuge reactor (our patent product) . This time the gas from centrifuge without dust, tar,can be directly used as clean combustible gas. Combustible gas composition containing CO, H2 and CH4,calorific value up to 3000Kcal/Nm3.
Gasification slag produced by the cyclone separator,can be used for road base construction. The heat source of waste heat from cyclone separator
2,parameter of biomass gasification furnace
Item | Parameter | ||
TY-QHL-500 | TY-QHL-1000 | ||
Furnace size (L×W×H)m | 15×6.0×6.5 | 15×8.0×6.5 | |
Fuel type | Forestry processing residues, twigs, straw, husk and all kinds of livestock and poultry manure
| ||
moisture content % | <30 | ||
After heating moisture content % | <5.0 | ||
Grain size,( mm) | 1.0~3.0 | ||
rated capacity Nm3/h | 300~600 | 1000~1200 | |
Heating value of fuel, Kcal/ Nm3 | 2500~3000 | ||
Heating device output ,kg/h | 500 | 1000 | |
Heating device size(L×W×H)m | 13.5×3.6×5.0 | 15×3.6×5.0 | |
Crushing device output kg/h | 500 | 1000 | |
Total power ,kW | 44 | 53 |
Four,Biomass gas-electricity united system
drying device cyclone separator spouted bed spiral feeding device
Reactor (gasification furnace body) gas cooling tower gas store generator set gas generator set cooling water circulation unit for gas generator cooling water for gas generator
Five, advantage of biomass gasification furnace
good continuous production: the whole line is pipelining operations, the biomass from crushing to drying to gasification , raw materials can run continuously 24 hours a day into the gasification furnace, uninterrupted operation, stable production, gas production can continuously supply gas to the user.
high resource effect: when biomass materials using low temperature pyrolysis gasification process, drying process can put better effect to gasification,combustible gas produced is widely used in various industrial heat furnace.
can realize clean production, conducive to environmental protection: all production process can form the clean production, all gas, slag meet the standard requirement, emission without pollution.
The technology system and equipment have strong application ability: daily processing capacity can be combined according to actual various needs , technology of low temperature pyrolysis gasification has wide applicability, flexible operation, according to the needs of production, may build single or parallel gasification station.
Six, the advantages of biomass gas
In addition to the general characteristics of biomass fuel,combustible gas BGF from our furnace also has the following advantages:
environmental protection cleaning type gas fuel;
good combustion characteristics, high burn-out rate;
very low sulfur content, the sulfur is only about 1/20 of the fuel oil, can meet environmental protection requirements without taking any desulphurization measures
extremely low nitrogen content,combustion without taking any denitration measures can meet the environmental protection requirements;
low ash content;
Seven, application of biomass gas for generation
1, biomass gas assorting internal-combustion engine for generation
2, biomass gas auxiliary boiler+ steam turbine generator for generation
characteristics and advantages of generator set
1)adopted British deep sea control-system, gas generator can adapt to the changing of gas concentration
ensure the output power being of stability, continuously.
2)no need other pressure, gas pressure is 4.5~5.5kPa, good safety performance when low pressure gas delivery .
3)automatic electronic speed-control system we use Germany Heinz Mann imported products .
4)controlling of air-fuel ratio of generator, we use pneumatic type,more better than electric mode.
5)state detection to safety valve.
6) electronic ignition system is ALTRONIC products imported from American
7) safety protection device of machine set meets the standard JB/T9583.1-1999.
Pictures of biomass gasifier:
WATER COOLING TOWER
3D DESIGN
GAS HEATING VALUE
GENERATOR SETS
Eight, the drying system
The drying system (also known as hot pipe-type dryer)which is an important equipment for biomass gasification, biomass baking. Its feature is putting wet materials of granular into the hot-air flow, and flow-together, under strong heat flowing get dried product of granular. To use hot-air flow drying system, having advantages of small power consumption, low noise,good dry-strength, short drying time,high thermal efficiency, big capacity of wet material etc.. Equipment installed power has two type, 5.5KW or 7.5KW. System supported by new-type energy-saving stove, high efficiency and energy saving, thermal controllable, simple operation, stable and reliable operation.
biomass baking raw materials are from wide-range source
Straw, sawdust, wood waste, agricultural waste and all with lignin and cellulose as the main raw materials of biomass particles, and chicken manure, cow dung and other animal feces.
technical parameter
Type | Tube diameter (mm) | Output (Kg/h) | temp of hot air (℃) | installed power (KW) | area(m2) |
TYNY-HGL-500 | Φ280 | 500 | 280 | 5.5 | 36 |
TYNY-HGL-1000 | Φ280 | 1000 | 280 | 7.5 | 36 |
Biomass slicing machine, crushing machine is the important equipment in pretreatment of biomass gasification system. Can crush wood, twigs, straw and other raw material into size 1-3mm.
Equipment advantages: strong and durable, safe and reliable, convenient operation, high efficiency.
Mainly applies to: timber mill, feed factory, plant breeding, bio power plants, straw carbon plant, organic fertilizer plant, Chinese-herbal medicine, chemical industry and new-energy particle-fuel factory. Can also be carse fodder processing machine,for production of powdery or granular feed, when matched with other machine and take grass and straw as the main raw material,such as farm, pasture and specialist to cotton stalk and papermaking process.
technical parameter
The parameter changed into belows
Type | voltage(V) | installed power (KW) | Output (Kg) | Area (m2) |
TY-PSJ-2000 | 380 | 22 | 1600-2000 | 2 |
TY-QPJ-8000 | 380 | 49 | 8000-10000 | 8 |
Nine, business model
We,Tianyuan Factory use the whole industry chain mode: "material raw equipment + biomass energy equipment+service",according to customer energy demand,design comprehensive energy solutions,provide processing equipment,biomass fuel heat energy equipment for customers on the basis of the solution, as well as installation construction and operation service, ultimately to achieve heating or cogeneration, to meet customer demand for energy. At present,our factory provides technical service to customers without taking separate-charge mode,we achieve value with implement solutions,provide a full set of heating, cogeneration system.
10,Equipment warranty for one year , life-long maintenance services
1.during 24 hours we REPLY when get information of technical support from user
2 within 24 hours send staffs if need on-site service
3.In 24 hours send the spare-parts
Project: introduction of biomass gasification-furnace
The supplier: Zhangjiagang City Tianyuan Machine Manufacturing Co., Ltd.
Contact person: Zhao Dabin
Tel:0086-512-58618908
Phone: 0086-13606229771
Fax: 0086-512-58901285
Websit:
Address:No. 3,Nanfeng section-road,Nan Feng Development Zone,Zhangjiagang City.Jiangsu China