wood charcoal carbonization gasification furnace
USD $100,000 - $300,000 /Set
Min.Order:1 Set
Zhangjiagang Tianyuan Machinery Manufacturing Co., Ltd.
wood/coconut shell/palm shell/walnut shell charcoal carbonization making machine
Biomass wood/coconut shell/palm shell/straw charcoal carbonization plant
Wood/coconut shell/palm shell/straw charcoal carbonization furnace
High efficiency energy biomass wood/coconut shell/ charcoal carbonization furnace
ZTBS has a strong R&D team with rich research experiences in well-known research institutions in the United States and in Europe. It has cooperations with the Royal Netherlands Academy of Applied Science, Tsinghua University, Beijing University of Technology and other research institutions to ensure the company's bio-energy technology R&D platform up-to-date with the international leading level. The company has applied for several patents, the core technology "Mobile Biomass Conversion Technology" has been awarded the first prize by the Ministry of Science and Technology in an entrepreneurship competition.
ZTBS promise its customers with quality products and excellent service.
Carbonization is a thermochemical treatment of biomass at 500 to 800 °C, carried out under atmospheric conditions and in the absence of oxygen. During the process, the biomass partly decomposes, giving off various types of volatiles. The final product is the remaining solid, which is often referred to as biochar when produced from woody biomass. The overall energy efficiency is about 70-85%.
Our carbonization system is the most advanced equipment on Chinese market. We use integrated carbonization and gasification technology, which is an original innovation from our research team. Compared with the existing systems, our design is more simplified and reliable input-to-output ratio. The by-product, combustible gas, produced by the system has a calorific value up to 3000 calories. The clean, tar-free gas is easy to be transported to replace other flammable gas for industrial gas usage directly.
We maintain high level of environmental standards. By catalytic cracking technology and tar-removal technology, we solved the tar emission problem during and after the carbonization process. There is no tar and waste water emission in the entire process. Besides, the process has no black smoke emissions, flue gas emission standard is higher than the national standard.
In terms of intellectual property, our research and development team invented the core technology of the system. Our company owns 100% of the patented technology.
Process and Technology Introduction
The entire system consists of seven major components: the biomass crusher, the biomass drying system, the biomass carbonization reactor, the cooling system and the pelletizing system. During operation, no external heat source is required. The bio-gas generated from the carbonization reaction will be recycled to provide heat for the entire system. The energy efficiency of the process can reach 80%.
The main performance parameters of the equipment
Equipment type | TYTHL-1000 | TYTHL-2000 |
Furnace area | 3m2 | 6m2 |
Feeding quantity | 1000kg/h | 2000kg/h |
Output per hour | 250-300 Kg/h | 500-600 Kg/h |
Annual output | 1800-2200t | 3600-4400t |
Calorific value | 5000-7000kcal/kg | |
Gas production | 400m3/h | 800m3/h |
Calorific value | 2000-3000 kcal/Nm3 | |
Species | Wood, husk, straw and other biomass materials | |
Requirements | length≤50mm;thickness≤5mm;Moisture content≤30% | |
Total power | ~30kw | ~50kw |
Thermal efficiency | 80% | |
Environmental protection | No water pollution, exhaust emissions meet the national standard | |
Life | 10years |
Compare with traditional carbonization process, what is the advantage of our technology?
1.Continuous feeding and discharging
2.Flash carbonization process, high yields
3.Low volitiles, high fixed carbon, and high energy density,homogeneous elemental composition and super stability
4.No tar emissions
5.Low investment costs, efficiency significantly
Application of carbon biomass cogeneration technology of carbon
1.Civil Applications
Biochar can be grinded very easily, which significantly reduced the cost for biomass pretreatment in biomass co-firing. Besides, the combustion performence of biochar is better than fresh biomass in terms of combustion efficiency, tar formation and emissions.
2.Industrial applications
Can be used as solid fuel to replace coal for different industrial applicaitons.
3.Application for Agriculture
4.Application for livestock
Application of carbon gas cogeneration technology of biomass gas
1.Clean combustible gas with high heating value is suitable for all kinds of thermal furnaces and industrial boilers for heat supply in industries such as chemical industry, metallurgy, ceramics, etc.
2.The construction of small to medium-sized biomass gas power station. Applicable to the internal combustion engine, steam turbine to generate electricity.
3.Suitable for boilers. It can be used alone and also can be mixed with coal for co-combustion.
4.Can be used for central heating supply for residents garden shed, vegetable shed, green house etc.
TEL:0512-58618908 / 58618680
FAX:0512-58901285
Mobile:0086-18662133756
Contact:cassie chu
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