Double Layer Roll Forming Machine

1.Profile drawing

We can also design Roll Forming Machine according to your specific profile drawing.

MATERIAL:

1) Coil Width: 914mm

2) Suitable Coil Thickness: 0.3-0.7mm

3) Suitable Raw Materials: Galvanized steel sheet

2. The Chart of Process flow

Decoiling→ feeding→ pressing and forming the shape→ measure the length→ cutting→ receiving the plates

Equipment sketch map:

3. The equipment includes

4. Technical specifications and details

(1) Manual decoiler

Un-power; manual decoiler; max. Capacity: 5000kg

Suit for coil inner-diameter: 508mm, suit for coil max outer diameter: 1000mm

Manual power expands the coil inner surface.

The decoiler out form reference:

(1) Roll forming machine

1) Number of forming steps: 13-15 steps

2) Material of shaft: 45# steel hardening and tempering treatment. Outer diameter 75mm ,total solid

Tolled shafts

3) rollers: Material is high grade No.45 forged steel, with digital-controlled procession. The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensure long life of forming rollers.

4) Main motor power: 4 Kw with cyclical planetary gear speed reducer

5) The plating chromium’s thickness on the surface of rollers: 0.05mm

6) Main stand: 350# H steel welded structure Wall plate thickness: 14mm the main frame of machine is welded separately and the outside wall is connected by screw after being rot blasted on the surface.

7) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

8) Suitable power voltage:380V/50HZ/3Phase (can de designed according to buyer’s requirement)

9) Line working speed (Forming speed):about 15-18 m/min (without cut time)

10)   Main machine motor power: about 5.5KW(Depend on final design)

Dimension of the machine: 9000mmx1200mmx1200mm

Weight of the machine: about 5000kg

(2) Hydraulic Cutting

1) Adopts post cutting, Stop to cut;

2) The cutting blade material is Cr12 with quenched treatment.

3) Adopts welded frame for good rigidity.

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5) The power of cutting is provided by hydraulic station.

6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.

(3) Hydraulic station:

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

3) Hydraulic motor power: 3KW

(4) PLC Control System:

1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Delta converter adjusts speed technology, realize the automatic production.

3) Text screen is input and cancelled the working data.

4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage:380V/50HZ/3Phase (can de designed according to buyer’s requirement)

System outer form reference:

(5) Product Rack (un-powered):

1) They are used to put the final product when product coming out from cutting device.

2) Two pieces, each piece length is 1m, total length is 3 meters.

3) Collect the final product and final products are convenient to be stacked by workers.

Outer former reference:

Our Company is major trapezoidal roof roll forming machine manufacture based in China. Our mainly products include double level roll forming machines, trapezoidal roof forming machines, steel pipe forming mill, slitting lines and cut to length lines, etc. They are widely used in process sheet metal and form roof panels, shingle nails, glazed tiles, purlins, deck, downpipe and more, or for metal roll forming in steel shelving systems and highway guardrail systems, and so on.
For more information on our metal forming machines, or other products, we welcome you to contact us.

Verified Information By Onsite Checked
Verification Type: third-party verification service provider

Business license:

Registration No.:130981000025769

Date of Issue:2013-03-11

Date of Expiry:2033-03-10

Registered Capital:RMB 500,000

Company Name:Botou Jinbaili Roll Forming Machine Co., Ltd.

Country/Territory:China (Mainland)

Registered address:Nancang Street, Botou, Cangzhou, Hebei, China (Mainland)

Year Established:1999

Legal Representative/CEO:Jianping Huang

Legal Form:Limited Liability Company (Invested Or Controlled By Natural Persons)

Issuing Authority:Botou City Administration for Industry and Commerce

Business Type: Manufacturer, Trading Company

Operational Address: Nancang Street, Botou, Hebei, China (Mainland)

 1.Installing and training machine manufacturer:
 
1) If buyers visit our factory and check the machine will teach you how to install and use the roll forming machine for sale, and also train your face workers / technician face.
2) Without visiting, we will send user manual and video to teach you how to install and operate.
3) If the buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
 
2. After the service roll forming machine for sale:
 
1) One year warranty for all roll forming machine sale.
2) 24-hour technical support by email or by calling
3) If there is any problem

We are wholeheartedly committed to quality and customer service, primarily since we want to be ranked as the "best" in our business. Quality is not just another goal; it is our basic strategy for survival and future growth.

1. Are you manufacturer?

Yes, we are manufacturer and trading company.

2. What information you need before quote me?

We need profile drawin gof the panel you want to produce, material information and your special requirements

3. What payment terms you accept?

Commonly is TT, 30% deposit and 70% before shipment, and sometimes we can consider more for you as per your request.

4. Can you make machine according to my design?

Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.

5. What is the warranty for our machine?

We have one year guarantee, and provide whole life's technical support

6. Is there any spare part send for free?

Yes, pls contact us we can talk it

7.Is the machine automatic?

Yes, it can be manual and automatic