stainless steel laser welding machine mould repairing
USD $5,000 - $10,000 /Set
Min.Order:1 Set
Dongguan Dong Gu Photoelectricity Equipment Factory
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Introduction
DG laser mould welder is specially designed for the mould industry, which adopts laser high energy
focusing to effectively process some tiny broken parts of moulds. Such as: repairing all kinds of mould
cracks, small holes, collapse, sealing edge and other tiny parts. Through the repairing of moulds, it is
possible to reuse the moulds, save the production cost and improve the working efficiency
significantly. This technology can also be used to modify the design or size of moulds, avoid the
thermal strain and afterprocessing to greatly reduce the development period.
Characteristics
The working principle of this laser deposition welder system is to use laser high thermal energy and
the melting technology in spot to process the welder and repairing of minute parts. It makes up the
shortage of traditional hydrogen arc welder in repairing precision surfaces, avoids the two difficulties
of thermal strain and after-treatment, and saves the production period of mould. It is specially
designed for the mould industry and the technology is imported from Germany. With unique structure
design, it is suitable for repairing of large, medium and small moulds.
I. Ceramic converging cavity is imported from the Britain. It is corrosion resistant and high
temperature resistant, and has 8-10 years service life. The life of xenon lamp is more than 8 million
times.
II. Use the most advanced light shielding system to eliminate the irritation to eyes by light during
working.
III. The laser head and optics part can be rotated for 360°, upward/downward lifting and
forward/backward pushing, suitable for repairing of large, medium and small moulds.
IV. The parameters are controlled by intelligent remote controller, which is simple and convenient.
V. The work bench can be lifted, and moved in three dimensions.
VI. The size of light spot can be adjusted.
Advantages
It has irreplaceable advantages while compare with traditional welding like high accuracy rate, high
speed, depth, strength, no holes after processing, can polish into shining surface after welding,
especially suitable to repair mould which requires polish.
I. High single-pulse energy.
II. Long lifetime laser cavity made in U.K
III. High efficiency YAG crystal to ensure the best beam quality and energy.
IV. Install a safety shutter to against the Laser emission.
V. Stable laser power supply to ensure the system able to operate in 24hours.
Application
The materials that can be welded are extensive: cold work alloy steel, hot work alloy steel, nickel tool
steel, high grade steel, steel alloy, high tenacity aluminum alloy, etc.
The laser deposition welder system (laser mould welder) is specially designed for the mould industry
and used in repairing of precision moulds, such as mould manufacture for digital products, mobile
phone, toy, automobile and motorcycle, and molding industry.
Parameters
Model No | DG-200P | DG-300P | DG-400P |
Max. laser power | 200W | 300W | 400W |
Workbench travel distance | X=300mm,Y=200mm(X,Y manual adjustment and Z motorized) | ||
Loading ability | ≤200KG | ||
Power requirements | 220V±10%/50Hz or 380V±10%/50Hz | ||
Type of Laser | Nd:YAG | ||
Solder joint range | 0.1~0.3mm | ||
Solder joint size | 0.2-3.0mm | ||
Laser wave-length | 1064nm | ||
Pulse width | 0.5~25ms | ||
Continuous frequency | ≤50Hz | ||
Cooling way | Water cooling | ||
vision system | Microscope or CCD( rotating 360º) | ||
Protect gas | argon gas |
1. cornor protect by foam and fixed by protective film--2. All coverd by storng and hard protective film-
-3. In has good wooden cases--4.finishing packing
1. Free technical consultation before sales to ensure power supply or the machine your order to
meet your requirement. We provide tailor-made machine to achieve special functions by changing soft or
hardware configurations according to your needs.
2. Free maintenance for 1 year excluding the transportation fee. Consumable parts such as
protect lens and xenon lamp are not included.
3. Provide door to door service, we can send our engineers to help you assembling, adjusting and
training!
Dongguan Dong Gu Photoelectricity Equipment Factory located in the international famous
manufacturing city – dongguan, is a hi-tech enterprise which is integrated the laser, CNC,automation
and modern management, specializing in researching, developing, manufacturing and selling of all
kinds of laser machine power supply.
Before quotation, would you please let me know some items following?
1.What materials do you want to welding on by our laser welding machine?
2.What max. working scope ?
3.How about your expect working performance?
Then, more details with good price will be sent . Also more industry solution will be supplied.