Product Details

Figure shows ice cream ice cream processing equipment:

1. Ice cream mix preparation module containing

2. Water heater

3. Mixing and processing tank

4. Homogeniser

5. Plate heat exchanger

6. Control panel

7. Cooling water unit

8. Ageing tanks

9. Discharge pumps

10. Continuous freezers

11. Ripple pump

12. Filler

13. Manual Can filler,

14. Wash unit

DESCRIPTION

-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.

-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.

-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage

equipment list for 500l/h mini ice cream processing machine
no.	name	size	main technology parameter
1	high speed mixing tank	v=300l	sus304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve
2	centrifugal pump	q=5t/h	sus304,pump head 24m,hard alloy mechanical seal
3	tub filter	q=3t/h	sus304,100 mesh
4	high pressure homogenizer	q=500l/h	sus304,25mpa
5	plate exchanger	q=500l/h	sus304
6	ice cream aging tank	v=500l	sus304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
7	centrifugal pump	q=5t/h	sus304,pump lift 24m,hard alloy mechanical seal,inner shell bright-polished
8	ice cream freezer machine	q=500l/h	sus304,include refrigeration system
9	ice cream filling machine	q=500l/h	sus304,roll icecream filling machine
10	cip system	q=10t/h	sus304,0.5tx3
11	cip return pump	q=10t/h	sus304,pump head 20m,hard alloy mechanical seal
12	boiler	q=500l/h	sus304,electric heating type
13	refrigerator		air-cooled compressor,with fron as chilling medium,20000kcal
14	container for glycol water	v=500l	sus304 stainless steel material,pu heat insulation,thermometer,adjustable feet
15	centrifugal pump	q=3t/h	sus304,pump head 24m,hard alloy mechanical seal
16	instant cool room	v=25m3	cool with freon,working at -28°C
17	electrical control pannel		control all the machines of the mini unit
18	fittings and valves		juice pipe,glycol pipe,freon pipe