tomato paste processing line/produce tomato sacuce,juice, ketchup
USD $150,000 - $300,000 /Set
Min.Order:1 Set
Shanghai Beyond Machinery Co., Ltd.
Shanghai beyond offers complete tomato paste processing line on turnkey basis to produce the following end products from tomatoes.
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
SALIENT FEATURES ARE:
Process Description:
1.Material: choose high solids, color red, good shape and without damage of diseases and pests, suitable maturity
(but, not too), thick flesh, less seed, fruit, fruit and free of cracks;
2. Cleaning, selection : tomatoes into the bubble washing machine wash the surface sediment will be selected,
then again after a soft brush cleaning on tomato, tomato after cleaning with roll bar election fruit diverter,
the diameter should be chosen by the artificia
l fruit ripe fruit 3050 mm shunt into the peeling process,small fruit,
fruit and immature fruit can be processed soup, split into the system soup, pick out the rotten fruit or impurities,
in order to enter the processing program;
3.Hot peeling and choose:Mature fruit diameter should be 30-50mm into the vacuum steam ironing machine,
at 145 °C steam injection hot 310 seconds to epidermal easy detachment is appropriate,
and then cooling cold water,into the rolling brush sheath, and then through the rollers will be broken skin
or sundries cleaning, for canning;
4. Broken and preheating:Small fruit, fruit and immature fruit into the crusher broken particles ≤ 5mm,
pumping warm-up machine and then transported to enzyme inactivation in the case of 85 C temperature,
so that the lycopene in tomatoes overflow, easy to beating;
5.Pulp: Sieve pore size of 1.5 and 0.5 mm beater beating made into juice;
6. Soup(For reference): tomato juice is adjusted to about 6% to 8% of soluble solids, add salt, sugar 2%,
calcium0.3% chloride dissolved in mixed and heated Serve with soup;
7. Sterilization: the prepared soup for sterilization, sterilization temperature ≥ 90 °C to be canning;
8.Canning: Wash the empty loading, loaded into the empty volume of 55% -60% of the peeling tomatoes,
and then load the cans volume 45% -40% ≥ 90°C prepared soup;
9.Pre-sealed, exhaust, sealing: packed cans pre-sealed, and then heated exhaust into the exhaust box,
tank center temperature of more than 90 ° C, and then sealing machine sealing, the use of vacuum sealing machine
sealing,the vacuum (3.999 to 4.6655) × 10000 Pa;
10. Secondary sterilization: according to process requirements peeling canned tomatoes canning closed
sterilization, general secondary water bath roll bars sterilization cooler, 15 to 20 to 15 minutes / 95 ° C
for sterilization sterilization, cooled to 40 °C (depending on the size of the tank volume);
11.Labeling Coding packing by the device: by secondary disinfection canned tomato, dry bottle,
labeling, marking and packing;
Project Photos Show:
This is our hot-sale product in our factory.We wish to provide and help you more.
Contact person: Leo