Name: silo roll forming machine,steel storage producing line,reinforcing steel cage making machine
Brand: Bangnuo
Availability: InStock

Product Details

Company Profile

Jiangyin Bangnuo Machinery Co., Ltd. is a professional manufacturer dedicated Color light steel construction, C, Z steel equipment and rolling, bending molding equipment enterprises, with the design and manufacture of various types of steel sheet thickness roll forming production line strength. Pressed tile color steel plate and C, Z purlin products are widely used in various types of large and small industrial plants, warehouses, residential and high-rise buildings. Company specializing in the production of Dagong machines, floor plate machine, guardrail plate machine, corrugated tile machine, shearing machine, sub-board machine, highway guardrail, tile machine equipment, automatic tile press, iron Piva machine, iron tile machine, all automatic C-shaped steel machine, glazed tile machine.

Product Description

Composition of machine:

1. 10T hydraulic decoiler
2. Decoiler →Feeding→guide→feeding→roll forming→punching→cut to length→auto stacker
3. Staker
4. Hydraulic station
5. Control desk
6. Spare part list

Profile, layout & production flow:

Material of the profile: 195-235Mpa GI or carbon steel
Steel thickness (t): from 3 mm to (at least) 4 mm;
Coil width: 1000mm
Profile height (h): from 13±1mm
Effective width (b): 912±4mm
Flange height (c): 76±2mm
Perforated round or oval holes for at least the following screw diameter must be confirmed by customer before order
Length tolerance: ±1.5mm per each pieces

Layout of machine（only for reference, the exactly one will be send to customer in 20 days after confirmed order）

Working direction base on customer request:

The production flow of equipment:

Hydraulic decoiler→ Feeding→roll forming→punching1→punching2→cutting→auto staker

Machine Composition

1: 10T hydraulic decoiler
The feeding unit is mechanically separated from the rest of the production line
Steel coil width	from 1250 mm to 1500 mm
Internal diameter of coi	variable, from 470 mm to 620 mm
Maximal out diameter	1600mm
Maximum coil weigh	10000 Kg
Oil cylinder dia	120mm
Working speed	0-15m/min adjustable
Main motor power	7.5KW AC motor
Hydraulic power	5.5kw
Speed controlled by frequency converter brand: Yaskawa
Color	Blue (or base on customer request)
Quantity	1

2: Feeding→flatten→punching→ pre-cutting→forming station→correction adjust→post cutting

Feeding
Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener
Feeding type	adjustable
Feeding width range	980-1200mm
Entrance and guide roller	diameter is ￠65mm, material is SAE1045, HRC48-52° surface with chrome
Quantity	1

Forming Section
Material of the profile	195-235Mpa GI or carbon steel
Thickness range	3.0-4.0mm
Maximum production speed	not less than 18 meters per minute (for non-perforated profiles, excluding cutting)
Main motor power	60kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Machine Voltage,Frequency, Phase	380 V, 50 Hz, 3Phase
Roll station	20 stations
Roller material	Gcr15 bearing material chrome plated surface with hardness 58-62 degree ,CNC,
Shaft diameter	￠150mm material: SAE1045 with quenching and tempering
To avoid accidents,all of drive part adopt protect cover
Color of machine	Blue and yellow (or base on customer request)
Quantity	1

Punching:
Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system
The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units.
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
Hydraulic power	5.5kw
Working pressure	12-16Mpa

Post Cutting:
Machine adopt hydraulic cutting
Cutting after forming	Cut the sheet after roll forming to required length
Cutting motion	The main machine automatically stops and the cutting will take place.
Material of blade	CR12with heat treatment
Length measuring:	Automatic length measuring
Tolerance of length	4700mm+/- 2mm

Auto stacker and transmission table
Stacking principle	the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet
Air cylinder swing arm size	40mmx80mm
Transmission power	4kw AC motor
Stacker length in 12m, transmission table length in 25m
Transmission roller	ASTM1045 with chrome, diameter of roller is in 80mm
Carrying capacity	maximal 5000Kgs
Length of capacity	500-12000mm
The maximal stacker height	300mm
Color	blue or base on customer request
Quantity	1

Hydraulic station
Hydraulic power	11kw
Working pressure	20-25Mpa adjustable
Solenoid valve	3 groups (1 for cutting and 2 for punching)
Hydraulic oil	46# hydraulic oil
Color	Blue (or base on customer request)
Quantity	1

Control desk
Programmable setting of profile dimensions	to be provided
Operating system language	English and Russian.
Voltage, Frequency, Phase	380 V, 50 Hz, 3Phase
Length inaccuracy can be amended easily
Control panel	Button-type switch and touch screen
Unit of length	millimeter (switched on the control panel)
PLC brand	Panasonic
Frequency converter brand: Yaskawa, quantity	2
Touch screen	Taiwan Weinview

Station Curving Machine
Main spec of machine
Thickness	3-4mm
Maximal feeding width	1000mm (design base on YX13-76-912 corrugated pipe roll forming machine)
Roll speed	0—10m/min
Main power	30KW
Roll station	3 stations
Shaft material	45# forge steel, polished and coated with chrome
Diameter of shaft	180mm
Material of roller	Gcr15 steel, polished and with HRC58-62°
Adjust angle motor power	3KW
Dimension of machine	2000 mm×1200 mm×1300 mm
Drive	by gear box
Curving mode	horizontal
Curving diameter	≥800mm