Sludge paddle dryer for the vitamin waste residue 

Description

QJ-P Hollow Blade drying Equipment is Applicable for drying or cooling of paste, particle, powder and slurry state of material, perform the process of drying, cooling, heating, sterilizing, reacting and combustion under low temperature. The special stirring and heating transferring blade, makes high heat transferring efficiency, and provide self-cleaning function. The special chock shaped stirring and heat transferring blade has high heating efficiency and self-cleaning function of the heating transferring surface.

  Hollow chock shaped blades are concentrated on the hollow shaft. Heat media flow through the blade from the hollow shaft. The heat transferring area in the effective volume is very high. The temperature range of heating media is -40 ℃ to 320 ℃ . It might be steam, or liquid state, such as steam, thermal oil etc. Indirect heating, there's no heat carried out by air. All heat is utilized for to drying the material except the lost of heat insulation layers. The surface of chock shaped blade has self-cleaning function. The relative movements of the product particles and the chocked shaped surface might clean the material attached to the chock shaped surface, so to keep the cleanliness of heat transferring surface during working. The shell of hollow blade dryer is Ω shape. 2 or 4 pieces of hollow stirring shaft are usually equipped in the shell. To avoid any leakage of material, there're sealed terminal cover and top cover with the shell. The heat transferring media flow through the rotation connector, jacket's shell and hollow stirring shaft. To ensure best transferring effect, the hollow stirring shaft adopts different interior structure in accordance with different heating media.

Features

1. The heat consumption of blade is low: No heat carried out by the air because of indirect heating; there's no heat insulation layer with the exterior wall of the dryer. It consumes 1.2 kg of steam to evaporate 1kg of water for to drying slurry state of material.

2. The cost of the blade dryer is low: The unit effective volume has very large heat transferring surface, so the processing time is shorted, the size of the equipment becomes small. The building area and place are sharply decreased.

3. The range of material to be processed is wide: Heat sensitive material and the materials to be processed under high temperature might be processed with different heating media. The normal media are: steam, thermal oil, hot water and chill water. It might be continuous or batch operation, widely used in many areas.

4. The pollution is less: Without any carrying air, very little powder is carried out. The solvent evaporated is very few, it easy to be processed. For the material that might cause pollution or the solvent to be recovered, it might adopt sealed circulation.

5. The operation cost is low: 1hour/day/operator is enough for normal operation. Low stirring speed and reasonable structure, the worn amount is few, and the maintenance fee is low.

6. Steady operation: The material particles fully contact heat transferring surface, because of the special compressing and swell-stirring effect of the chock shaped blade. The difference of the temperature, humidity and mixing effect are very small in the different axial area, so to ensure the stability of process.

Application

The hollow blade dryer is successfully applied in foodstuff, chemical, petrochemical, dyestuff, and industrial mud etc. The heating transferring, cooling and stirring characters enable it to perform the following unit operation: combustion (low temperature), cooling, drying (recovery of solvent), heating (melting), reacting and sterilizing. The stirring blade is heat transferring surface too, so to increase heat transferring area of unit effective volume is increased, and decrease processing time. The chock shaped heat transferring surface has self-cleaning function. Compressing and swell-stirring functions make the material mixed uniformly. The material perform the movement of "piston flow" along the shaft. The difference of the temperature, humidity and mixing effect are very small in the different axial area. The blade dryer is capable to perform combustion under low temperature if we adopt thermal oil as heating media, such as Ca2S04 · 2H2O is combusted into Ca2SO4 · 1/2H2O, NaHCO3 is combusted into Na2CO3 and so on. It's capable for cooling process with water and chill salted water etc, such as base cooling machine in Na2CO3 industry, instead of the old style base air cooler, so to save power and the processing equipment for tail air, and save operation cost. Drying is the main function of this machine. Drying without hot air makes the process of solvent recovery, energy consumption, control of environment ideal, easy to teat. It's specially applicable for recovery of solvent and heat sensitive material that is easy to be combusted or oxidized. It has been widely used in fine chemical, petrochemical, and dyestuff industries. The uniformity of temperature, humidity and mixing effect in axial areas make the equipment capable for heating and melting, or reaction of solid material. It's successfully applied in mixed fertilizer and character transformed starch industries. The blade dryer is also capable for sterilizing food and starch. The big heating area in unit effective area, dry the material to sterilizing temperature very fast, so to avoid quality change caused by long time heating. 

Technical parameter 

Pre-service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.

1. Introduce the product to the customer in detail, answer the question raised by customer carefully;

2.Make plans for choice according to the needs and special requirements of users in different sectors;

 Sale service

1. Ensure product with high quality and pre-commissioning before delivery;

2. Delivery on time;

3.Provide full set of documents as customer’s requirements.

After-sale service

Provide considerate services to minimize clients’ worries.

1.Assist clients to prepare for the first construction scheme;

2.Install and debug the equipment;

3.Train the first-line operators;

4. Examine the equipment;5.Take initiative to eliminate the troubles rapidly;

6.Provide technical support;

7.Establish long-term and friendly relationship.

Service commitment

1. Provide clients one-year warranty to make sure the machine work well;

2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;

3.Send every client a preferential quotation.

Changzhou YIBU drying equipment CO.,Ltd was awarded the China famous trade mark. Our company become the first drying company who  become the China famous trade mark in China.

Until now YIBU has more than 250 people,with 25-year-old.The founder, Mr Zha Guocai devotes research, manufacture, production and business of drying equipment for over thirty years, holds the post of Deputy Director-General of China Drying Equipment Association for a long time.The company pays much attention to science and technology renovation. First or later, it has cooperated with the institutes that are Shanghai, Wuhan, Chongqing and so on, and cooperated with Shenyang Chenmical Institute, Ministry of Chemical Industry, Qinghua University, Shanghai Transporation University, Dalian Science and Technology University. Therefore the company can put 3-5 new varieties into the market every year. In 1998, through approval of state relevant departments, the company set up China Research Center of Drying and Granulating, that can research new process and develop new technology and provide new products for pharmaceutical, chemical and foodstuff industries. We have many testing machine in our lab for to make trials for clients.

 

1.Are you a manufacturer ,trading company or a third party

We are a manufacturer ,and we have started our production on 1970 and have the private company right since 1995.

2.Where is your factory located

Our company is located in Changzhou city ,Jiansu province,China .it is

In the middle of Shanghai and nanjing .

3.How can I go to your factory ?

You can fly to shanghai pudong or hong qiao international airport directly ,and then take the high speed train or bus to Changzhou station and then we can pick you up at changzhou station for our company . Our company is around 30~40km away from the changzhou station.

If you are in China now , you can fly to benniu airport ,or take the train or bus to our city directly .

We sincerely welcome to visit our company at any time

 4.What’s your mini order ?

 Our mini order is one set .

 5.Is there any certificate of YIBU ?

Yes, we got ISO9001:2008 Quality Management System Certificate,ISO14001:2004 Environmental Management System Certificate, OHSHS18001:2004 Occupatinal Healthe and Safety Management System Certificate, ISO10012:2003 Certificate for the system of Inspection measurement and Test, CE, CE;SGS;TUV;GOST;UL;GMP also we got 60 item patent, CE;SGS;TUV;GOST;UL;GMP

6.Is there any standard of electronic systems?

YES ,The electronic systems and their safety should comply with the requirements set forth in 21 CFR Part 11 and GMP Annex 11; The data should be collected at appropriate time intervals and stored in the system in a fixed format that can be printed out/read;

Access to all input and output values should be provided by entering the user personal code and password. The system should ensure three-level access (Administrator-Supervisor-Operator). A detailed description of the access rights for each level should be included to the equipment functional specification (FS);