The production-line of processing the 100t/day with steel structure

1. Introduction of production- line

  The equipment of flour-milling production- line is perfect. It adopts the national advanced equipment. Its main equipment of milling flour is FMFQ5X2 style Pneumatic Mill, whose features are sealed installation, lower noises and lower power consumption. The equipment of sifting flour is FSFG6X24 style Plansifter.

    The equipment of purifying flour is the advanced patent product. Its features is blowing well, adjusting simple, good result of separating, the rate of ash content is reduced 60%-70% or as. Centrifugal impactor, Bran brush, Bran centrifugal, Micro-adding machine, Automatic balance, packer and other equipments are  international advanced level products.

   The equipments of cleaning wheat include Vibra separator, Grain sperator, Horizontal scourer, Stoner, Washer and other equipments. The equipments have such feature as follows: stable running, low maintenance, high efficiency, electricity-saving, low noises. They are the famous product with top quality in China.

2. The main technical parameters:

a. Output: process 100T wheat per day .

b. Extraction flour: when the quality of the wheat conform the stipulation of China GB1351-86wheat (the volume weight is over 770g/L)

c. The quality of the flour: Conform the stipulation of China GB1355-86 wheat flour

d. The total power: 380KW,power consumption per ton wheat: 70KW.H,  the voltage: 380V,50HZ.

e. The production line adopts 10 sets of 50 style double mills.

3. The technological process and features

a. The technological process of cleaning wheat

   The technology of cleaning wheat is the main process in procession of wheat. Strengthening the technology of cleaning wheat is indispensable for producing top-level product.

ü  The cleaning section adopts three sifters, two scourers, two stoners, one washer three magnetic selectors, two adding waters, two tempering wheat, and add up to 15 courses of technological process, in which organic impurity and inorganic  impurity can be removed completely from the unprocessed raw grains.

ü  The part of tempering wheat adopts two adding water with different level, which can make the water be infiltrated into the center of the wheat to make the bran soft and separate the endosperm from the bran easily; and make broken bran less, and improve the extraction flour, at the same time it can improve the color of the flour and lower the ash content.

b. The technological process of milling flour

ü  This productive line changed the design of traditional technological process. which includes break system, scratch system and reduction system, Its features are that the scheme of making flour route is long, and make the flour evenly and completely. The new technological process includes “5B3S6M” systems and has 16 courses of technological process of grinding, which can not only ensures the quality of the flour and the color of the flour is white. The ash content is not only low, but also improve the extraction flour and lower the power consumption.

ü  scratch system and reduction system adopt smooth roller,which can improve the color of flour and precision, and make the broken bran less and lower the ash content, get rid of the broken bran

ü  The milling section adopts purifier, Bran centrifugal, Bran brush, Flour checking plansifter and other auxiliary equipments to improve grinding system and shifting system efficiently and improve the flour’s precision and its color, lower the ash content, and improve the extraction rate and quality of product.

4. Weight:  about 110t; bulk: 350m3; the number of the container(40feet): 7pc

5. The size of workshop

The customer need a simple workshop. The length of the workshop is 33m, the span is 8m, the height is 12m. 4bins for tempering wheat should be designed at one end of workshop. We can provide with steel structure to sustain all equipment.

6. The number of the workers

In order to organize production orderly, and run well and improve economic benefits. It needs 3 shifts per day, Every shift needs 13 people including workers and managements

7. Install adjust and technique training

 The customer can install and adjust the equipments by oneself. If needs our Co.,Limited to guide install and adjust, the customer should send a invited letter to our Co.,Limited, we can send 5 technicians to help install and adjust and the time of installing, adjusting is 3 months. The workers can attend to the action of installing, adjusting. During the training, we also give the lesson to the workers

The main equipment