PET injection system (<30g,32 cavity)
USD $300,000 - $392,400 /Set
Min.Order:1 Set
Control system
Siemens industrial control system.
By using data communication, the system with movement fast reaction and multi movement corporation capability.
With alarm system and fault recording function, the system running safe with fully protection.
With remote real-time monitoring and fault diagnosing function, the system could be controlled in your own office.
The mold temperature could be controlled in control panel with high accuracy.
Equipped with 12 inches control screen.
Temperature control system
Equipped heater from Italy and protector outside the heater.
The accuracy of temperature could reach ±1 degree with PID control.
The constant power module makes the mold temperature stable and non-influenced by the voltage.
Cooling Robot
Sliding and flipping unite are designed as a whole which could have more stability.
Easy adjustment for the distance between robot plate and mold.
Three station cooling plate.
PHASE servo motor makes the accuracy movement.
Plasticization & Injection
Barrier design screw improved the plasticization effect.
Screw with chrome and the L:D ratio reach 25:1.
The system is special equipped with pressure holding unit which proceed by the corporation of pressure hold cylinder and gate valve cylinder. It means that the pressure holding will start in the first time after injection automatically to have high efficiency.
The differential injection cylinder decrease the injection resistance and improve the injection accuracy.
Back pressure could adjust on the control panel.
Clamping Unit
Special clamping parameter design for PET make the mold open & close stable and fast.
Strong mold plate make the mold get pressure balanced.
Also compatible with HUSKY mold.
Ejection Unit
With more ejecting pin make better ejection.
Bigger ejecting force than normal machine.
Ejecting stop work with the light sensor which protect the mold
Innovation on water and gas circuit
Centralized cooling water supply for mold, robot and auxiliary machine.
Stainless quick plug for cooling water.
Needle control in the mold use the MAC big volume valve which improve the speed and stability.
High reliability of the whole machine
The clamping unit is welded by H type steel.
Injection unit using 10mm steel while robot frame using 120mm square tube.
Dehumidifying dryer
With two space of drying and dehumidifying, the machine is suitable for drying the raw material with the following specification:
Power 400V 50HZ 3P+PE.
24VDC and 230VAC subsidiary loop. Machine design meet CE standard.
System electronic board control with LCD screen man-machine interface.
High precision PID heating control.
Two drying hopper with stainless steel heat desiccant beds.
High pressure fan for desiccant beds.
HT version exchange switch for two desiccant beds.
Air return and regeneration heat exchanger.
Solid state relays for process heater control.
Regeneration heater.
Self protection unit for the heater avoid over heating.
Dew point less than -40°C.
Dry air temperature 60-190C.
Pressure difference sensor for the return air filter to avoid blocking.
Acoustic and Visual Alarm.
Stainless pipes.
Stainless drying hopper
Add-on heater.
ANSI 304 stainless steel construction.
100mm insulation layer.
High temperature resistance air output filter.
Observation door with 100mm insulation layer.
Directly install material collector on the top.
Manually control pneumatic material dropping valve.
Continuous material level gage.
Vacuum pump
Motor (400V/3P/50HZ)
CF2 type filter with 6.75M2 cleaning area and 8um filter precision
Automatic filter cleaning
Filter clogging pressure switch
Maximum noise level <75dB(A)
Vacuum auto loader
ANSI 304 stainless steel construction
Stainless steel internal grid filter and steel sealing
50mm dia vacuum breaker valve
HT version magnetic level sensor
Ø50 mm material connections
Closed type testing port
Pipes
50mm stainless loading pipe
50mm PU pipe