Specifications

The floor decking forming machine includes hydraulic decoiler, sheet guiding equipment, embossing roller, roll forming system, c

1. Technical Parameters

 

Material Spec         Galvanized steel sheet at stress G230-330/ZAR280

Thickness: 0.8mm to 1.2 mm

Width: 1200mm

Length: cut to length

Working Speed        10 ~ 12 m/min

Stands Roller         About 32 group

Cutting Tolerance       ≤±2.5mm ( length≤ 5000mm)

                     ≤±3mm ( 5000mm < length ≤ 10000mm)

Power Requirement     Main motor power: 17.5Kw

Hydraulic station power: 4Kw

Hydraulic Uncoiler      Max. Capacity: 10,000kgs

Type of cutting             Roll-formed and length-set cutting

Machine Dimension     Pls see attachment

Total weight           About 12000kgs

 

 

2. Material of Main Equipment

 

Roller MaterialHigh grade No.45 forged steel, with digital-controlled procession,Panted with hard chrome.

Active Shaft Material High grade No.45 carbon wrought steel,which can improve the integrated mechanic feature of the shaft

Electric Elements         PLC control panel, transducer imported from Mitsubishi of Japan.Other elements from famous suppliers in China

Cutter blade            Cr12 mould steel with quenched treatment

 

 

3. Component and Function

 

Hydraulic Uncoiler With Loading Cart  1set. The uncoiler with pressing arm,,consists of the moving dolly, brake system, and hydraulic system. The moving dolly can be lifted, carry the coil to the uncoiler, the three leafs of the ucoiler expanse, the coil be fixed on the uccoiler, main axis of the uncoiler rotate, the coil sheet comes out. After the coil sheet fed into the roll forming machine, the coil sheet will be pulled back to minimize the pendant.The maximal capacity of 10,000kgs.

Inner Dia. Of the Uncoiler: 508mm.

Guiding Equipment      Adopting guiding bar and sliding block to control the

width and position of the steel sheet. The coil is guided

in the correct position and passed to the roll forming

equipment.

Mainframe Transmission  Transfer the main motor power to the rollers through

chains and sprockets, and also transfer the coil sheet.

Roll forming system:        The main frame of machine is welded separately and the outside wall is connected by screw after being roto-blasted on the surface. The rollers are surface-chrome plated after being machined by the exact machine tool.

Pressing equipment:         After formed the shape of the tile panel, pressing the tile panel with pressing equipment which ensures the shape lasting and more beautiful.

Post Cut Equipment      The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.

Hydraulic Station         Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.

PLC Control Panel        The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically.

Automatic Stacker           1 set with 8 meters. The stacker can be operated.Automatically, which include twe pieces run out conveyer, each conveyer has separate switch button, and the length of each conveyer is 3m.