Specifications

1.Forming Speed:12M/min
2.Steel Thickness:0.7-1.2mm
2.Usage:Used As The Steel Floors In Construction

Components for the Machine

 

This Roll Forming Decking Machine consists of hydraulic uncoiler and its base, guiding equipment, encoder system, grooving embossing device, roll forming rollers & main machine body frame,post-cut equipment, hydraulic station, PLC control computer desk and run-out supporter table.

 

Technical Parameters

 

Material Spec(Material to be rolled)

              Material: Q235, Color coated or galvanized Steel coil 

Thickness: 0.8~1.2mm; Coil width max: 1250mm

Coil stress: 235-345Mpa

Inner diameter of the coil normally is 508mm and 610

Outer diameter of the coil       <1800mm

Decoiler:                    5TON Hydraulic uncoiler

Roll stands:                about 27

Main structure           wall style entire steel structure, please check the attached machine.

Driving system                 chain transmission 

Main power                about 15KW, depends on the final design.

Voltage                380V, 60Hz, 3ph or depends.

Main reducer                    cycloid pin

Cutting                Hydraulic cutting

Power of hydraulic station       4KW, depends on the final design.

Material of blade              Cr12, heat treated HRC58-62

Measure                    encoder

Controller                  PLC

Forming speed                  about 12-15m/min

Dimension                  about 15m*1.9m*1.5m

Weight                       about 11 Ton

Run-out Table                   2 set, one set is 3 meter in length.    

 

 

 

Material of Main Equipment

 

Roller Material       Bearing steel with hard treatment

Active Shaft Material         High grade No.45 carbon wrought steel,can improve the integrated mechanic feature of the shaft

Diameter of Shaft                    80mm      

Electric Elements             PLC control panel Transducer, PLC Controller, Touched Screen originally imported from Mitsubishiof Japan.

Other element from famous suppliers in Chine

Cutter Blade                   Cr12 mould steel with Quench Treatment

 

 

Component and Function

5 Tons Hydraulic Uncoiler  

1set. The uncoiler with pressing arm,, hydraulic system. when loading the coil, the three leafs of the ucoiler expanse, the coil be fixed on the uccoiler, main axis of the uncoiler rotate, the coil sheet comes out. After the coil sheet fed into the roll forming machine, the coil sheet will be pulled back to minimize the pendant. The maximal capacity of 5,000kgs

Inner diameter of the Uncoiler: 508mm.

 

Guiding Equipment                Adopting 3 separate rolling guider to ensure the sheet is straight into the roll former. At each side of guiding roller, there is threaded shaft, use our special tools, workers can adjust the guiding easily.

 

Mainframe Transmission         Transfer the main motor power to the rollers through chains and sprockets, and then transfer the coil sheet.

 

Roll Forming Equipment      The panel is formed in this part. Consist of mainframe, rollers and axis.

 

Post-cuttingEquipment       The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.

 

Hydraulic Station                       Supplies the initial power to the cutting through a closed oil tank. It is off without cutting, which can save the power.

 

PLC Control Panel              Buyer can set the parameters through this panel and the machine can be operated automatically after setting. Control the quantity and length automatically.PLC, the whole system is from Japanese Mitsubishi

                                            Combined with: PLC, inverter, touch screen, encoder, etc

                                        Cut-to-length: tolerance +/- 2mm

                      Control voltage: 24V

 

Run out Table                       Un-powered: 2 units with bearing transportation. To support the finished panels, it can support panels with length 10,000mm at normal condition To support the finished panels.

 

Working Flow Process

Automatic hydraulic decoiler —— guiding —— embossing ——  roll forming —— set to length ——hydraulic cutting —— Finished Product Comes out to the Run out Table ——  parking and moving to the truck by manual