Specifications

GMP certification,washing,sterilizing, filling and capping, high-speed, energy-saving, stable and easy-operation

Brief Introduction:

 The compact line is consist of SS-1827 ultrasonic washing machine, SS-1828 circulating heated air sterilizing oven and SS-1833 liquid filling stoppering machine,each machine can be used alone.

 

Product Characteristics

washing machine:

  1.Adopt mechanical gripper to hold the bottle in different size.

  2.Bottle washing is following one by one to insert into and water washing and air spraying is effective and saving water.

  3.The circulating washing  pipe and fine washing pipe is separated fitted,there is no cross-contamination

  4.Adding a buffering block before the spiral screw when access to the washing machine can  prevent ampoule broken and the spiral screw.

  5.Use export synchronous belt to conncect shift block to carry oral liquid,which can be stable and reliable.

sterilizing and drying machine

  1.The oven use circulating heated air to heat,which can keep temperature even and energy-saving.

  2. The protection function device make the running safe when in sudden of power failure.

  3.Water cooling system is optional; it can decrease fresh air supply from the washing room ,and reduce the risk from the  wind differential pressure imbalance ,achieve good cooling effect

  4.Wind differential pressure auto-balance system is optional ;it can decrease moving in heating section due to the pressure imbalance between room and oven.,and it can avoid series trouble ,such as the temperature increasing in filling room and washing room

filling machine 

  1.The stopper part adopt  horizontal stopper feeding ,and horizontal disk stopper inhaling, which  is easy to observe and high speed feeding.

  2.The ceramic pump ,stainless steel pump , creeping pump is optional.

  3.If there no vial ,the machine can automatically stop filling and stoppering.

  4. Servo system is optional for filling (Delta, Mitsubishi, Siemens)

 

  The  whole line use the  PLC control ,inverter and touch screen to control the system ,which help running stable and reliable.

  The touch screen can display running status of all unit machine ,water pressure, gas pressure and tenpreture,it can display all status of all switchs and faults of self-diagnosis, analysis and solution,which make the  whole production line  in automatic control.Furthermore,the  compact line has respective self-control balanced device ,which can make the line more stable and reliable. Siemens, Rockwell, Mitsubishi or Delta is optional for the electrical control system

 

Main Technical Parameters

Application	GB standard vial
Yield Capacity	200-400 vials/min
Vials qualified washing rate	≥99%
Vials broken rate while washing	≤0.1%
Sterilizing Temperature	300-350
Filling error	≤±2%(volumetric pump,ceramics,stainless steel drived by mechanical drive
Filling error	≤±1%(volumetric pump drived by servo drive)
Qualified stoppering rate	≥99%
Air laminar flow cleaness	100c
Air pumping speed	100cbm/h(optional)
Power	71KW
Power supply	380V, 50HZ
Gross weight	Approx 6500KG
Dimension	8357(L)×2248(W)×1900(H)mm