Specifications

It use for industrial workshop, residential house, warehouse, simple steel shed etc.

1. Name of production line:    

HT 28-253-1012 full automatic tile roll forming machine  

 

 

2. Production flow chart:

Decoiling---Roll  forming--- Profiling (only use for glazed tile roll forming machine)---Cut  to  length---Final product 

 

 

3. Machine components:

(1). Un-coiler (Optional devices)

(2). Roll-forming device                                                                     

(3). Hydraulic cutter                                                             

(4). Stacker (Optional devices)                                                                  

(5). Pressed device(only use for glazed tile roll forming machine)                                                             

(6). PLC control system

(7). Hydraulic station                                                                     

 

 

4. Technical specification of every parts of machine line : ( Photos just for reference )

1).un-coiler: 

(1).To support and uncoil the steel coil, tenses the coil, it is convenient to operate.

Suit for :

Inner diameter of coil : φ450-550mm,

Max outer coil diameter : 1250mm,

Max width of coil : 1250mm,

Max capacity : 5T

(2).Optional type: 

1. Manual un-coiler

 

2. Electric un-coiler

3. Hydraulic un-coiler

 

2). Roll forming machine  

(1).Profile of colored steel panel produced by this type of roll forming machine:

Profile of 28-253-1012

 

1.  Wave height : 28mm

2. Centre to centre distance between two waves :253mm

3.  Effective width : 1012mm

4.  Feeding width : 1220mm

5.  Thickness of formed steel : 0.3mm-0.8mm  

6.  Material of coil or plate : steel sheet  

 

 

(2).Picture of roll forming machine  

 

(3). Parameters of roll forming machine  

A). Material of frame : (high grade) 250mm “H” shape steel welding

B). Thickness of middle plate : 12mm  

C). Step of forming roller : 15 steps

D). Diameter of shaft(solid shaft): 74mm

E). Material of shaft(solid shaft): (high grade) 45# Steel,quenching and

tempering treatment

F). Material of roller : 45# Steel

G).Treatment of roller : hard chromize coated 0.05-0.07mm

H). Drive type of roll forming machine : drive by motor and chain

I ). Chain : 25.4mm (high grade)

J). Bearing : 6210 (high grade)

K). Voltage : 380V/50Hz/3phase

L). Line speed : about 0-9 m/min

M). Reducer : 5# cycloid reducer (high grade)

N). Motor power : 3KW (main motor)

O). Oil pump of hydraulic station : gear oil pump (high grade)

P). Hydraulic cutting: cutting controlled by PLC

Q). Accuracy of cutting : +/- 2mm

R). Razor blades material : Cr12, quenching 58-62 °.

S). Appearance  size  of  main  forming  machine  :  (length)  7.0m  *  (width)1.5m*(height)1.2m 

T). Electrically controlled system : entire machine controlled by PLC  

U). PLC : DELTA(TAIWAN)

V). Frequency converter : DELTA(TAIWAN)

W). Frequency converter power : 3.7KW

X). Encoder : RUI PU(high grade)

Y). Controlling desktop : TEXT SCREEN (high grade)

Z). Electrical parts : DELIXI or CHINT

 

3). Hydraulic Cutting

Hydraulic cutting,

Post cut, stop to cut,  

The cutting blade material is Cr12, 

The cutting tolerance:±2.0mm

 

4). Stacker :

In order to collect the final product, it is conveniently for workers to stack.

Optional type:

(1). Sample stacker

 

(2). Auto stacker :

1. Specification of auto stacker

a). Control system: Industrial electric control
b). Power of electrical motor: 2.2KW+2.2KW

c). Power         380V 50 HZ, 3 Phase
d). Board width: 1200mm

2. MACHINE COMPONENTS:

a). Main machine for run out           1 set

b). Air compression system             1set

c). Computer controlled box            1 set

 

5). Pressed device(only use for glazed tile roll forming machine) :  

 

6). Electric control system:

PLC control the whole line. Human-machine interface, whirl encoder calculates the length, the touch screen sets the length. You can set lots of data one time.  Frequency adjusts speed, it has auto adjustment function Transducer drives the main machine, it has E-stop button, which promise the safe running.

7). Hydraulic station

Supply the power for cutting device, pressed device and punching device.