Product Details

5 Gallon Bucket Water Filling Line

Product Description

Production capcity has 120B/H, 150B/H, 300 B/H, 450 B/H, 600 B/H, 900 B/H, 1200 B/H and 2400B/H and so on

1.1 The project is designed for Tanzania area,it covers complete 5000BPH bottle filling machine system process diagram,project design (incl. Factory design),we provide the all equipment,electrical facilities,control devices,pipes,vales and relevant materials,also offer installation guide,technical supervision,duties distribute and whole system debugging,we provide the running maintenance guide book and user’s training.What’s more, we will assist the third party which user authorized to take charge of construction in building project,water and electric,ventilating,lighting, and internal project decoration.

1.2 Supply Power:380V ± 10% AC three-phase five wire

1.3 Frequency : 60 ± 0.5HZ.

1.4 Plant drawing: Not supply.

1.5 Bottle design: NO,

1.6 capacity: 8000BPH

1.7 Bottel volum: 0.2L-2L

1.8 This project can reach customer’s requirement, reach the advanced level of the industry.

1.9 BYG24/24/8 3-in-1 washing,filling,sealing monoblock machine,which meet the standard [Non-gas liquid filling2005](QB/T 2747-2005)

2.Performance Description

2.1. Air conveying chain system

2.1.1 structure features:

Stainless steel 304 air conveying chain

Internal deflecting plate, so that air can effective distribute in the conveyor, in order to obtain the best possible laminar

Air conveying system :no need much maintenance and repair, automatic transfer

Speed fast but conveying steady, no damage.

2.2. BY24/24/8 Bottle Rinsing,filling capping 3-in-1 machine

2.2.1 Water filling machine Description:

This CGF24/24/8 filling machine combines rinsing, filling and capping 3-in-1 design, it is full automatic, it is a advanced filling machine specialized design for non-carbonated beverage filling like mineral water, pure water, etc.

2.2.2 Main performance features:

1) Bottle conveying system

Bottle conveying system adopt 304 stainless steel star wheel, except bottle output star wheel, all the star wheels adopt bottle lock feeding structure, which makes it more easy to operation when changing the bottle design.

By air conveyor, bottle can be send directly to bottle feeding star wheel to ensure the reliable performance of the machine. Bottle output adopt non-locking structure, which can avoid to adjust the height of conveyor chain because of different height of different bottle design.

2.2.3 Rotary Rinser

There are 16 bottle rinsing heads. The bottle rinsing cramps are of stainless steel clipping structure, which is out of touch of the screw thread of bottle mouth, with stable bottle clipping and high-efficient bottle rinsing.

2.2.4 Rotary Filler

There are 16 filling valves which is bigger than normal filling machine. The parts with contact to product are made of 304 stainless steel. The outer and inner surfaces of filling cylinder have been treated by mirror finish,and filling cylinder is aseptic treatment.

2.2.5 Rotary Capper

There are 6 capping head which is bigger then normal filling machines, which applies Germany technology with magnetic capping. It can protect the system in overloading, with stable & reliable capping torque. There are no cap biting, higher capping, inclined capping and hemming.

The capping axle is of antifriction bearing structure so that the axle is pointed at the center with high capping qualification rate up to 99.7%.

2.2.6 Cap Feeder

It is of horizontal pneumatic cap feeder. The cap storage device and the cap sliiding slot are made of 304 stainless steel. There is electronic inspection system for the cap storage device and the cap sliding slot to control the speed of cap sending device and the whole system automatically. It will not deliver cap and stop automatically if there is no bottle.

2.2.7 Driving System

It is with frequency control of motor speed. All of the running mechanism are driven by gears, with stable running. The gears of each star wheels are oil nylon gears.

2.2.8 Electric Control System

It is with sealed electric control cabinet which is made of 304 stainless steel for 5L filling machine

Frequency conversion stepless speed adjustment. The whole system is controlled by PLC industrial computer, with touch screen. When there is bottle, it will add cap. it will not add cap when no bottles

Flow Chart

The Flow process(according to customer's raw water quality and usage of the pure water)

Water treatment system---Automatic or semi-automatic blow moulding machine---Automatic 3-in- 1 water fillng machine ( washing, filling, capping)-- Light inspection--- Automatic labAutomatic steam label shrink machine---Automatic film shrinkage packing machine---Ware house.

bottle blowing machine

3 in 1 washing- filling-capping machine

1. Automatic bottling line or semi-automatic bottling line avaliabled

2. Adopt famous brand compoents, like Mitshubish PLC control, Schneider electric, stainless steel 304 material,

3. Different bottle size from 200ml to 2000ml accepted

4. Only change a few parts to suit different bottle size filling, easy to operaton and maintenance.

5. Supply complete bottling line from water treatment system, to PET bottle making, bottle washing/filling/capping, to label shrinking, ect

6. Bottling line runing stable, with accurately filling and sealing, no loss.

7. Bottling capacity from 2000 bottles per hour to 24000 bottles per hour.