Specification:

Width: 1250mm

Output: 180kg/h

Material: PVC powder

Installedpower:180kW,380V50hz

Compressair:0.8m³/min

Dimension:40*5*3m

Detailed technical information

SJ100/30 Single screw extruder

Screw diameter: 100mm

L/D: 30:1

Motor: AC 37KW, driven by FUJI inverter

Output: 180kg/h

Material of barrel and screw: 38CrMoAlA, nitriding , hardness >HV840, integer barrel, vented screw

High quality reducer gear box, low noise, long service life

Transmission: belt

Automatic spring loader

Hydraulic screen changing system

Type: hydraulic screen change

Change way: hydraulic

Change time: without shop: 1.5-2 second.

Net plate: high quality alloy steel: 38CrMoALA

Hydraulic station: energy saving, oil pump, oil tank, switch box.

Die

Structure: Clothes hanger flow channel, polished inner mold surface.

Material 2Cr13

Production thickness: 5-15mm, with two sets of mould lips, the additional lip is about 3000$ for one set.

Width: 1220mm

Forming unit

Motor: 2*0.37kw, driven by DELTA inverter

Forming roller: two pieces, individual running, thread pattern can be adjusted

Water tank: internal lining stainless steel

The forming unit can move front and back, up and down

Thread mesh guiding unit 

Motor: AC0.75KW, driven by DELTA inverter

Stainless steel mesh belt

Grinding machine

Type: three rollers, hard chrome plated

Motor: AC4kW, electromagnetic speed adjustment

Automatic mixing unit

Stainless steel inside

Motor: 5.5kW

PVC mash pasting unit

Roller: Ø400mm, Ø600mm, hard chrome plated

Worm transmission for scrapper, improve precision

Automatic paste loader.

Hot air foaming tank

Size: 4000mm*2000mm

Thickness of insulation layer; 100mm

Heating power: 40kW, or oil stove 7.6Kcal ( for the safety reason, electrical oil heater or boilers is preferred, the price of electrical oil heater is about 6500$)

Position correction unit

Type: air flow error detecting; ensure the Teflon belt running well

Motor: 2*0.5kW

One in front to pasting unit, one on behind of pasting unit 

Glue pasting unit

Type: rubber pasting

Base sheet: single roller

Mesh: metal and rubber clamping

Automatic glue paste loader.

Composting forming oven

Size: 4000mm*2000mm

Thickness of insulation layer; 100mm

Heating power: 40kW, or oil stove 7.6Kcal 

To make the base sheet and mesh together

Teflon belt haul-off unit

Teflon belt: imported from USA ( the normal service life is 4 to 6 months, if it is be used after this period, the base sheet embossing patterns will be reduced.)

Haul-off roller: Ø600mm*2

Motor: AC4KW, driven by DELTA inverter

Hot air exhausted unit 

Blower: AC2.2kW*4, driven by DELTA inverter

Two for compositing form oven

Two for hot air forming tank

Ink shift printer

Shift wheel

Cutting off unit

Automatic length counting

Automatic cutting

Winder

Type: twin-roller, non-shaft

Roller: Ø260mm

Motor: 16N.M, torque

Mixer

Stainless steel inside with insulation layer

Motor: 22kW

Pneumatic discharging

Main electrical cabinet

Ac contactor: SIEMENS

Temperature regulator: RKC, Japan