Product Details

Conveyor transfer the bottles on to the start plate which indexes the tubes to the powder wheel where dosing of powder takes place. There is two powder Wheel given for dozing of the powder in the bottles. The powder is stored in a hopper which is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density.

The powder wheel has eight rotating ports which rotate at pre-determined speed below the powder hopper with practically no clearance. The wheel consists of piston in each port, behind which there is vacuum plate again without any clearance with the help of spring pressure. Precise volume of powder is sucked with the help of vacuum, volume defined by the piston length and diameter is dozed in to the tubes while getting index and achieving the position vertically above the tubes

Automatic Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles.

The incoming dry bottle sterilized is fed through the in feed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of first bottle pneumatic piston goes back and release the first bottle to move on conveyor, By the same time second bottle also moves along with the first bottle in empty condition. In second filling head same operation will be performed but this time second bottle get filled and first bottle moves further for next operation. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle.

Salient Features :

Total Compact c GMP model.
All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving / Sterilization.
"NO BOTTLE, NO FILL" System eliminates wastage of costly powder.
Conveyor driving is through High quality imported Gear motor
Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
Single track bottle movement, reduces setting of supporting guide rails and semi skilled person can also easily operate the machine.
Pneumatic bottle holding system is connected with auger rotation, which eliminates chances of bottle transfer before completion of filling operation.
No change parts are required for any change in bottle diameter from 30 to 120 ml.
Imported Gear Motor for Conveyor drive.
A.C. Frequency drive for Conveyor drive.
"No Bottle, No Filling" System.
Pneumatic bottle holding system.

Technical Specifications of Auger Type Dry Syrup Powder Filling Machine

Model	SBAF-60	SBAF-D-100
Direction	Left To Right.	Left To Right.
Production Rate	Up to 30 to 40 Bottles / Min	Up to 60 to 80 Bottles / Min.
Fill Capacity	10 grms to 50 grms. (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder.	10 grms to 50 grms. (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder.
Accuracy	± 2% depending upon consistency and the Uniformity of bulk density of powder under controlled level of Humidity (i.e.35%)	± 2% depending upon consistency and the Uniformity of bulk density of powder under controlled level of Humidity (i.e.35%)
No. of Heads	Single	Two
Electrical Supply	1.00 HP For Main Drive. 0.25 HP for conveyor	2.00 HP For Main Drive. 0.25 HP for conveyor
Power Requirement	440 Volts, 3 Phase (4 wire System) 50 Hz.	440 Volts, 3 Phase (4 wire System) 50 Hz.
Height of Conveyor	Adjustable from 850 To 900 mm	Adjustable from 850 To 900 mm
Dimensions	1524 mm (L) X 1105 mm(W) X 1800 mm (H)	2200 mm (L) X 1102 mm (W) X 1817 mm (H)
Net Weight	400 KGS. (Approx.)	550 KGS. (Approx.)
Gross Weight	600 KGS. (Approx.)	800 KGS. (Approx.)
Bottle Diameter	25 mmTo 70 mm MAX.	25 mm To 70 mm MAX.
Height	55 mm To 110 mm.	55 mm To 110 mm.
Pneumatic Air	Filtered, oil free, sterile low pressure AIR at 5 kg / cm2	Filtered, oil free, sterile low pressure AIR at 6 kg / cm2