car wheel vacuum coating machine
silver and gold color coating
This machine is a high-tech environmentally friendly products for a
variety of metal surface coating. For example: the watch industry (strap, case, dial, etc.),
hardware industry (sanitary ware, door knobs, locks, etc.), the architecture industry (stainless
steel plate, stair railings, columns, etc.), precision mold industry (standard mold, etc.), the tool
industry (drill bits, carbide cutters, broaches, shaving heads), the automotive industry (piston,
piston rings, alloy wheels, etc.), as well as pens, glasses, etc., to the surface both beautiful and
wear functional wear layer.
The working theory of LZ series ceramics electroplating machinery is application vacuum arc
discharge technology to evaporation source technology ,to ignite the evaporation source
(cathode) in a vacuum environment, and the formation of a self-sustaining arc discharge with the
anode, release cathode substances ions from the cathodic arc brilliant point. Due to the current
local focus, the Joule heat generated so that the local outbreak of the cathode material to
ionization, combined with the reaction gas under the action of the workpiece bias, the formation
of a plated film deposited on the workpiece surface.
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Model | Size | Power | Applications |
LZ-10-12 | Φ 1000× H1200mm | 35KW | mainly used in the watch industry, hardware industry, architecture industry, precision mold industry,tool industry, automotive industry, as well as pens, glasses, etc.,so that can get functional wear layer on the surface be both beautiful and wear resistant. |
LZ-12-12 | Φ1200× H1200mm | 40KW | 3-path or 4-path process gas flow control and display system, selective automatic gassing system, also alarm water shortage, over current and overvoltage, short circuit and other abnormal conditions of pumps, targets and so on also execute relevant protective measures and electric interlock function |
LZ-12-15 | Φ1200× H1500mm | 50KW | The vacuum chamber adopts superior stainless steel material, the workpiece transfer frame and rotational mode adopt planetary rotation and revolution, parts baking temperature from room temperature to 450 ° C controllable and adjustable (PID temperature control). |
LZ-1250A | Φ1250× H1350mm | 45KW | mainly for a variety of metal surface coating:such as ions of gold, silver ion, titanium nitride film, titanium carbide film, zirconium nitride film, titanium aluminum film, chromium nitride, and RP- plated and other super hard functional metal film ,the workpiece coated by ion coating machine can improved hardness, wear resistance, anti-corrosion and more beautiful. |
LZ-1250B | Φ1250× H1350mm | 45KW |
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LZ-14-16 | Φ1400× H1600mm | 60KW | The vacuum obtain system of the machine composed of diffusion vacuum pump, Roots vacuum pumps, rotary vane mechanical vacuum pumps, machinery vacuum pumps . Coating situation can be observed by the observation window, according to different process requirements, using multi-arc ion device to coat the products that mounted on the planetary rotation and revolution rack. Meanwhile,when the vacuum chamber start to extract the vacuum, opening the heating device, heating the vacuum chamber, the heating temperature can be set according to the product of different processes. |
LZ-15-14 | Φ1500× H1400mm | 55KW |
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LZ-16-18 | Φ1600× H1800mm | 75KW |
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Structure of Chamber | Vertical Single/Double Door, Back Vacuum Acquisition System | ||
Power Supply Type | Pulse Bias Power Supply, Arc-power | ||
Ultimate Vacuum | 8.0×10-4Pa | ||
Pump-out Time | From air to 5.0×10-3Pa≤20min (no-load) | ||
Control Mode | Manual operation+ PLC touch screen operate | ||
Cooling System | Water-cooling circulatory system,cooling water tower or industrial cooling water machine is also needed(which are supplied by demander) | ||
Other Technical Data | Water pressure≥0.2MPa, water temperature≤25°C, gas pressure0.5-0.8MPa | ||
Remark | Designed flexible and select the appropriate equipment according to demanders’requirements. Size of Vacuum Chamber range is Φ0.5-3m,H: 0.5-8m. |
Warranty: 1 year
Installation: Engineers available to service machinery by go to customers' country.
Reception of visitors: Customers can come to our factory to study and operate with free accommodation.
Accessories:
Diffusion pump, rotary vane pump, roots pump, holding pump, pulse magnetron sputtering power,
unipolar pulse power, frequency magnetron power, DC magnetron power, vacuum gauge, flange
1 Power on
A. Check the power supply that came with the device (air compressors, cooling towers etc.) ensure that these devices to work properly.
B. Open the total power of master cabinet, cabinet bias, arc control cabinet.
2 Vacuumize. Preheating first, open maintaining pump, then open an electric furnace, preheating time more than 1–1.5 hours, open the
mechanical pump, open roughing valve (V1 valve) after 5 seconds, when the vacuum degree is less than 6.0×102Pa, open roots pump,
when the vacuum degree is less than 2.0×100Pa, close the roughing valve (V1 valve) and open the front valve (V2 valve), followed by the
opening of high valve (V3 valve), when the degree of vacuum coating process requirements can be done.
3 Coating. First glow and then help the bombers, bombed and then coated. (Depending on the coating process)
4 Released. Turn off the high valve, a minute later turn off the front valve, shut roots pumps and mechanical pumps, open the gas valve to
deflate .
5 Shut down. First pumping a certain vacuum, then turn off the electric stove, after an hour shut off the holding pump and then shut down
the power which comes with the device.
1 Whether the circulating water in water tower keeps clean, which needs change timely according to the specific conditions.
2 Whether the circulating water channel is unimpeded.
3 Whether the pressure in cooling water tower and air compressor is normal(standard: water pressure≥0.4mpa, air pressure≥0.8mpa).
4 Whether the water pipe and air pipe has leakage condition.
5 Whether the air compressor and water pump operate normally.
6 Whether all the valves operate normally.
7 Whether the oil mass in mechanical pump, roots pump, diffusion pump and molecular pump is within the normal level, which needs
change in time according to the specific consumption.
8 Whether all target energies operate normally, which needs to change in time according to the specific consumption
9 Whether all Intermediate frequency targets, DC targets and evaporation source glow have the short circuit condition.
10 Whether the grid bias power supply, intermediate frequency power supply, multiple arc ion power supply, magnetic sputtering DC
power supply and molecular pump power supply operate normally
11 Whether the equipment’s heating is normal.
12 Whether all the switches and indicator lights on the control panel operate normally.
13 Whether the equipment’s eakproofness and pressure keeping condition is normal.
14 Whether the pressure of Argon gas, Nitrogen gas, Oxygen gas and Acetylene is normal without air leakage.
15 Whether the rotating shelves operate normally.
16 Whether the equipment’s inner lining board changed timely and whether the equipment’s appearance keeps clean.
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