Specifications

1.PLC control system; 2.FEA analysis; 3.Germany software design.

Specifications:

1.Simple operation with PLC control system;

2.Germany brand COPRA software designed and FEA anylazed rollers;

3.Raw materials of rollers: alloy steel;

 

Advantage:

1. Forming roller is designed by the COPRA software from Data M Germany and made by the Chrome-plated high hardness alloy steel.

2. Newly designed PLC control system with big touch screen made the operation more convenient.

3. It can produce strong panels with beautiful appearance which is extensively used in wall construction or outdoor decoration.

4.It adopts new station to increase the firmness of the machine, gearbox transimission ensure it working mare stable, after-cutting pattern gaurantees quality of the cutting position of product very smooth

5.Such steels are widely used in steel structure building.

 

2) Capabilites of machine:

 

 It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.5~5m/min

Continuous rollforming speed: 10~15m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

 

 Main parameters:

 

Decoiler

 

 Parameters:

 

Material width:860mm

Material weight:6000kg

Material inner diameter:460~510mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

 

 

2) Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 1~2mm, material width 100~860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:3~10 m/min

Parenthesis up and down a pair of fortified wheel

 

3) Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench

 

4) Servo feeding set

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

 

5) Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

 

6) Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

 

7) Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 16 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 100~600mm

forming height: 50~100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case

 

8) Hydraulic cutting

Hydraulic pumping station: 5.5kw

blade cuttimg, blade material Cr12, quench treatment

 

9) Electrical control

Main operation control cubicle

Amount:1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

 

 

 

 

The complete line:

 

 

Software design

 

 

Processing technology:

 

uncoiler →guide rail → punching machine →roll former →cutter →staker