Flexible aluminium and stainless cable tray roll forming machine with PLC control

Flexible aluminium and stainless cable tray roll forming machine with PLC control

Specifications:

1.Simple operation with PLC control system;

2.Germany brand COPRA software designed and FEA anylazed rollers;

3.Raw materials of rollers: alloy steel;

2) Capabilites of machine:

 It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.5~5m/min

Continuous rollforming speed: 10~15m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

 Main parameters:

Decoiler

 Parameters:

Material width:860mm

Material weight:6000kg

Material inner diameter:460~510mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

2) Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 1~2mm, material width 100~860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:3~10 m/min

Parenthesis up and down a pair of fortified wheel

3) Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench

4) Servo feeding set

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

5) Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

6) Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

7) Main roll forming machine

tructure:Dragon Gate type memorial arch frame

forming frame: 16 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 100~600mm

forming height: 50~100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case

8) Hydraulic cutting

Hydraulic pumping station: 5.5kw

blade cuttimg, blade material Cr12, quench treatment

9) Electrical control

Main operation control cubicle

Amount:1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

The complete line:

Software design

Processing technology:

uncoiler →guide rail → punching machine →roll former →cutter →staker