Product Details

Low-Cost Rubber Belt Vulcanizer

1.Introduction of Frame Type Plate Vulcanizer

1). It is controlled by PLC and touch screen for manual control and auto control. The auto control can realize many auto works such as mould closing, air exhausting, temperature control, vulcanization timing, alarming and discharging load when mould opening etc; the touch screen will timely show the temperature of the heating platen at each heating zone.

2) .The hydraulic cylinder is made of ZG270-500, the ram is made of close-grained chilled alloy cast iron by casting and fine grinding; the hydraulic cylinder is well sealed by YX shape sealing ring.

3).The guard edge of heating platen adopts hydraulic pressure automatic prop up iron, under the function of four oil cylinder, the iron cushion at two sides of the lower platen will advance and retreat at the same time; there are anti-superpose iron cushion device at the two sides of platen.

4) .There is a set of valve group of temperature adjuster on each heating area for the platen. Under the controlling of PLC, it can guarantee the even temperature of each heating area.

5) .Hydraulic pressure system: We adopt the famous brand hydraulic pressure station from the domestic and abroad, under the controlling of PLC, it can realize the auto mould closing, air exhausting and load discharging when opening mould.

2.Features of Plate Vulcanizing Machine

1).With completely sealed condition, materials are mixed or plasticated under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stable quality.

2).Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to be dispersed uniformly.

3).Surface where is contacted with the materials are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant.

4).Jacket construction is adopted in parts that surfaces contacted with materials to achieve excellent water-cooling or steam heating effect and fit in with the needs of plastics and rubber processing technology.

5).Feeding from back door on the frame (oranother top door) is convenient for continuous process operation in a production line. The mixing chamber is able to turn forward by 140 around the front rotors to discharge and is easy for changing pigments and cleaning the chamber.

6).Programmable logic controller (PLC) is adopted in theelectric-control system.

7).We also can according to customers' requirement, and design the non-standard model of plate vulcanizer.

3.Main Technical Parameters of Frame Type Plate Vulcanizer

type	XLB-DQ120012002	XLB-DQ130020001	XLB-Q120025001	XLB-Q150020001	XLB-Q200030001	XLB-Q140057001
	315t	560t	750t	1000t	1800t	2800t
	1200*1200	1300*1200	1200*2500	1500*2500	2000*3000	1400*5700
	200	400	400	400	400	400
	2	1	1	1	1	1
	400	400	400	400	400	400
	22	21.5	25	33.5	30	35
	3	8	9.5	11	26	43.5
	168513202450	200018602500	256017002780	281015503325	290032002860	240058003600
	9500	17000	20000	24000	66000	110000

4.Picture of Frame Type Plate Vulcanizer

5.Main Technical Parameters of Pillar Type Plate Vulcanizer

Type	XLB-DQ 400x400x2	XLB-DQ 400x400x2	XLB-DQ 450x450x2	XLB-DQ 450x450x2	XLB-DQ 600x600x2	XLB-DQ 600x600x2	XLB-DQ 600x600x2	XLB-DQ 750x850x2
Total Press (MN)	0.25	0.50	1.00	1.00	1.00	1.00	1.00	1.60
Plate Size (mm)	400x400	400x400	450x450	450x450	600x600	600x600	600x600	750x850
Plate Clearance (mm)	125	125	125	125	125	125	125	125
Working Layer Nmber(mm)	2	2	2	2	2	2	2	2(4)
Piston Stroke (mm)	250	250	250	250	250	250	250	250(500)
Plate Pressure (Mpa)	1.56	3.1	4.9	4.9	2.8	2.8	2.8	2.5
Main Moter Power(KW)	3	2.2	2.2	2.2	2.2	2.2	2.2	3
Overall Dimension	1300x800x1500	2400x550x1500	1500x600x1500	2450x600x1550	1600x750x1550	2650x750x1550	1410x680x1750	1900x950x2028
Weight (kg)	1150	1300	2100	3600	2500	4600	3500	6500(7500)