Product Details

qingdao rubber machinery Three roll rubber calender

1.Introduction of rubber calender

The machine is chiefly applied to put rubber on cord fabric, canvas or other fabrics; to rubberize fabrics; or to make rubber sheet.

The machine is driven by DC motor with a wide range of speed adjustment. Working linear speeds can be steplessly regulated within the fixed range for different applications. The rolls are equipped with lubrication failure alarm device, as well as nip display and speed display.

The rolls are made of chilled cast iron of vanadium and titanium alloy. The roll face is hard and anti-wear. For heating up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.

The rolls can be arranged in L, Γand I forms. The top roll has a camber that can eliminate bending impact on the roll in working process. Thus, it is possible to make products with same thickness along axial direction.

The transmission system adopts hard gear speed reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life.

The machine is equipped with emergency device. When an emergent accident occurs, the calendar will be immediately stopped to open the roll space so as to protect the operator and equipment.

2.Features of Rubber Calender

1. The rolls are made of chilled cast iron with vanadium and titanium alloys. The roll face is hard and anti-wear. To heat up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.

2. The rolls are arranged in I, and L forms. The upper rolls have roll cambers that can eliminate bending impact on rolls during working process. Thus, it is possible to make products with same thickness along axial direction

3. The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life.

4. The machine is equipped with emergency device. When an emergent accident occurs, the calendar will be immediately stopped to open the roll space so as to protect the operator and equipment.

3.Main Technical Parameters of Two Roll Rubber Calender

	XY-2-230	XY-2-250	XY-2-300	XY-2-360	XY-2-400	XY-2-450
Roll diameter (mm)	230	250	300	360	400	450
Working length (mm)	635	720	800	1120	1200	1400
Friction ratio	1:1 1:1.17	1:1 1:1.17	1:1 1:1.25	1:1 1:1.33	1:1 1:1.38	1:1 1:1.32
Mid roller linear(m/min)	3-14.5	3-14	5-24	7-20	88-23	8-23
Bearings form	Rolling bearings	Rolling bearings	Rolling bearings	Rolling bearings	Rolling bearings	Rolling Bears
Mini thickness of products (mm)	0.2	0.2	0.2	0.2	0.2	0.2
Motor power(kw)	11	11	18.5	30	37	45

4.Main Technical Parameters of Three Roll Rubber Calender

Model		XY- 630 XY- 630 XY-630	XY- 1120A XY-1120A XY-1120A	XY-1400	XY-1500	XY-1730	XY-2130	XY-2430
Roll dia	mm	230	360	400	450	610	710	810
Roll working length	mm	630	1120	1400	1500	1730	2130	2430
Roll ratio		1:1:1 1:1.42:1	1:1:1 0.733:1:1 0.733:1:0.733	1:1:1 1:1.383:1.383 1:1.383:1	1:1:1 1:1.5:1	1:1:1 1:1.4:1	1:1:1	1:1:1 1:1.5:1
Middle-roll linear speed	r/min	0.8-8	3-21.06	3-26.39	2.62-26.2	5.4-54	8-50	2-20
Adjusting nip range	mm	0-7	0-10	0-10	0-6	0-20	0-20	0.5-25
Min.Calendering product thickness	mm	0.2	0.2	0.2	0.2	0.15	0.15	0.5
Calendering product width	kg	100-500	500-	1200	1400	1400	1900	2150
Motor power	kW	7.5	45	55	75	132	185	220
Overall dimensions	mm	3168	5550	6500	7420	7010	7650	9300
	mm	890	1640	1500	2200	3950	4560	3150
	mm	1830	2120	2440	2900	3730	4080	5200
About weight	t	~2.6	~11	~22	~26	~52	~67	~94

5.Main Technical Parameters of Four Roll Rubber Calender

Model	XY-3I 630	XY-3I 1120A XY-3 1120A XY-3l1120A	XY-3I 1400	XY-3I 1200 XY-3I 1500	XY-3I 1730	XY-3I 2130
Roll diameter (mm)	230	360	400	450	610	710
Roll working length (mm)	630	1120	1400	1200(1500)	1730	2130
Roll speed ratio	1:1:1 1:1.42:1	1:1:1 0.733:1:1 0.733:1:0.733	1:1:1 1:1.383:1.383 1:1.383:1	1:1:1 1:1.5:1	1:1:1 1:1.4:1	1:1:1 1:1.48:1
Middle-roll linear speed (m/min)	7.97	7.0-21.06	8.8-26.39	8.36-25.08	5.4-54	8-50
Adjusting nip range (mm)	0-7	0-10	0-10	0-6	0-20	0-20
Min.Calendering product thickness (mm)	0.2	0.2	0.2	0.15	0.15	0.15
Calendering product width (mm)	100-500	500-920	1200	1100(1400)	1500	1900
Motor power (kw)	7.5	40/13.3	55/18.3	75/25	132	185
Overall dimensions (mm)	2570×740×1500	5550×1640×2120	6500×1500×2440	7120(7420)×2200×2900	7010×3950×3730	7650×4560×4080
Weight (kg)				∼27000	∼52000	∼67000