YF180 High efficiency pvc profile extrusion production line

Product Description

High efficiency pvc profile extrusion production line

Machine application

1. Suitable to PVC series profile, as ceiling, Deck, Floor, Plank, Windowsill , Door frame and board widely
2. Conical twin-screw extruder is perfect, with PVC powder or granular material.
3. Design different kinds of profile die head according to customer's requirement.
4. Supply formula guide and staple raw material purchase.

Machine list and function

SJZ55/110 Conical twin screw extruder

Improvements:

1.Gear box bearings: NSK, Japan
2.Gear box type: Vertical and integration type
3. Fluting design and copper pipe covering & cooling water
4.Double screw dosing feeding system
5.Adaptor: 3Cr13 stainless steel
6.All connector, nut etc all adopt nickel plated
7. Solid state relay: Crydom, USA brand
8. Siemens PLC controlling system
9. Pressure sensor: Dynisco,USA
10. Sayu cooling fan, Taiwan brand
11. ABB550 inverter
12. Siemens Beide motor
13. Low voltage component: Siemens/Schneider/LG
14. Thermocouple: "k" type or "J" type

Advantages:

1. Ensuring long-time stable operation & long service life
2. Compact structure, low noise, high bearing capacity, high transmission efficiency,
ensuring long-time stable operation & long service life
3. Good cooling effect
4. High efficiency and avoiding material blocking
5. Ensuring long-time stable operation & long service life
6. Ensuring long-time stable operation & long service life
7. Heating is controlled by Solid State Relay (S.S.R), realizing stable heating;
(SSR) no spark & no noise improve safe production
8. Siemens PLC controlling system with reliable technology, automatic and
intelligent functions for centralized control and monitoring extrusion lines, which helps easy operation
9. International brand of electronic parts guarantee stable operation and long use

PVC ceiling profile tooling-1 or 2 cavities

Lineal speed: 4m/min x 1 or 2 cavities
Material: 3Cr13, 3Cr17 Germany 2314 steel is available
Composition: extrusion tooling×1 or 2cavities, calibration mould×2 or 3pcs

180mm vacuum calibration work platform

Improvement:

1. Equipped with air & water cyclone separator
2. Water drainage by temperature control
3. Up and down control by electricity
4. Independent operation panel
5. Air blowing dry system
6. Adjustable rollers to support final product

Advantages:

1. Ensuring long-time stable operation & long using life
2. For easy and convenient operation

180mm haul-off + cutter

Improvement:

1. Silicone block instead of rubber material and with very good hardness
2. Fast change type of silicone block with aluminum support plate instead of steel material
3. Equipped with shutdown protection & emergency switch
4. AirTac cylinder, Taiwan brand for up and down caterpillar

5. Adopt Siemens PLC controlling 
6. Saw gear trimmed by alloy
7. Equipped with shutdown protection & emergency switch 
8. Strong dust collection system 
9. AirTac cylinder, Taiwan brand for clamping 
10. Adopts the linear rail

Advantages:

1. Silicone block instead of rubber material and with very good hardness
2. Fast change type of silicone block with aluminum support plate instead of steel material
3. Equipped with shutdown protection & emergency switch
4. AirTac cylinder, Taiwan brand for up and down caterpillar

5. Ensuring convenient operation and cutting length & piece could be programmed
6. Ensuring long-time stable operation & long using life
7. Meeting NR12 Security requirements and protect operator
8. Reducing the production dust and protecting health & working environment
9. Ensuring long-time stable operation & long using life
10. Ensuring smooth production

Process flow

Process flow Raw material +CaCo3+ additives → mixing → conical twin-screw extruder → profile extrusion mould → vacuum calibration platform → haul-off + cutter → Stacker

Flow chart

Other technical data

Packaging & Shipping

Packaging:Depending on customers' requirement,such as wooden box or Iron pallet etc.
Shipping:Our shipping operator and delivering equipment will be ready on time to ensure goods shipped based on Sales Order requirement.

Our service

1. Professional service pre-sales
-Products solutions
-Factory solutions
-Staff solution
2. Professional at-sales service
-Order program track information
-Technology support
-Fast delivery
3. Survey feed back
-Installation
-Training
-Survey feed back

Company Information of GRACE Machinery

A famous Asian plastic extrusion & recycling machine supplier with 192 lines to over 64 countries or regions.
10,000sqm warehouse, 102 staffs, 90 lines production capacity per year, including plastic pipe/profile/sheet extrusion line and consumed plastic recycling machines.
Many sales and service centers globally, e.g.. Dubai, Israel, Egypt, USA, Indonesia, South Africa, etc for meeting our clients' demand with profession.

1) Workshop

2) Customer group view

3) Fair show

2015 China Plas-Guangzhou

Certificate: CE Certificate

Auxiliary Machines

Fast questions:

Q: What price terms you offer?

A: FOB, CIF, EXW and other price terms based on your kind request.

Q: Installation and stuff training available from you?

A: Yes, our engineers will guide machine installation and train your workers.

Q: How can we visit your company and machines?

A : Our factory is in Tangqiao Town, Zhangjiagang City, Jiangsu Province, China. About 2.5hours from Shanghai Pudong International Ariport!