LONGWELL EPS Waste Polystyrene Recycling Foam Machine
USD $6,000 - $25,000 /Set
Min.Order:1 Set
Fuyang Longwell Imp. & Exp. Co., Ltd.
LONGWELL EPS Waste Polystyrene Recycling Foam Machine
Advantage:
-1 year quality guarantee, spare part for free
-2 engineers go to install EPS production line
I. EPS block production line mainly includes three parts:
1. EPS pre-expander: it’s used to make EPS raw material to foamed beads
2. EPS block molding machine: it’s used to make foamed beads to foam block.
3. EPS cutting machine: it’s used to cut the big foam block to small size you need.
Flow chart
A.EPS pre-expander
It turns eps raw material (expanded polystyrene) to big and light foam beads through steam
heating. With PLC and touch screen to realize full automatic production for feeding, heating
and ejecting foam beads.
ITEM | LWP-1100B | |
Expansion Chamber | Diameter | DN1100 |
Volume | 1.4m3 | |
Usable Volume | 1.0m3 | |
Steam | Entry | DN50 |
Consumption | 6-8kg/cycle | |
Pressure | 0.6-0.8Mpa | |
Compressed Air | Entry | DN25 |
Consumption | 0.9-1.1m3/cycle | |
Pressure | 0.5-0.8Mpa | |
Drainage | Upper Drain Port | DN100 |
Down Drain Port | DN100 | |
Material Conveying Line | DN150 | |
Capacity | 10.5g/l 350kg/h | |
15g/l 580kg/h | ||
20g/l 800kg/h | ||
30g/l 950kg/h | ||
Connected Load/Power | 19.5KW | |
Expanded Density | 10-40kg/m3 | |
Density Tolerance | <±2% | |
Overall Dimension | 2900*4500*5900(mm) | |
Weight | 3200k |
B. EPS Block Molding Machine
It makes eps foam beads to big foam block through steam heating and air cooling. With PLC
and touch screen to realize full automatic production for feeding, heating, vacuum cooling, mould
opening, mould closing and ejecting the foam block.
Item | LWB-2000A | LWB-3000A | LWB-4000A | LWB-6000A | |
Mould Cavity Size (mm) | 2040*1020*580 | 3060*1240*630 | 4080*1240*630 | 6080*1240*630 | |
Block Size(mm) | 2000*1000*560 | 3000*1200*600 | 4000*1200*600 | 6000*1200*600 | |
Steam | Entry | DN80 | DN80 | DN80 | DN100 |
Consumption | 18~25kg/cycle | 25~35 kg/cycle | 40~50 kg/cycle | 55~65 kg/cycle | |
Pressure | 0.6~0.8Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | |
Compressed Air | Entry | DN40 | DN40 | DN50 | DN50 |
Consumption | 1~1.2m3/cycle | 1.2~1.6 m3/cycle | 1.6~2 m3/cycle | 2~2.2 m3/cycle | |
Pressure | 0.6~0.8 Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | |
Drainage | Vent | DN100 | DN150 | DN150 | DN150 |
Capacity @15kg/m³ | 6min/cycle | 7 min/cycle | 8 min/cycle | 10 min/cycle | |
Connected Load/Power | 7KW | 8 KW | 9.5 KW | 9.5 KW | |
Overall Dimension (mm) | 3800*2000* 2100 | 5100*2300* 2100 | 6100*2300* 2200 | 8200*2500* 3100 | |
Weight | 3500kg | 5000kg | 6500kg | 9000kg | |
Special size also can be made |
C. EPS cutting machine
It cuts the big foam block to small size with electricity hot wire, can cut in 3 direction: Horizontal, vertical, Lateral.
D. EPS recycling machine
EPS recycling machine system consists of Crushing machine, De-duster and Mixer etc.The crushing machine smashes wasted EPS products or EPS scraps into granule, then through de-duster to sieve and remove the dust.After sieving and de-dusting, the recycling material is mixed with virgin material according to definite proportion, and to be used in both Shape and Block Moulding Machine.Usage of recycled material reduces the production cost and increase your profit, also preserve the environment.
Details of Longwell Polystyrene recycle foam EPS machine
(1).Crusher
TECHNICAL DATA | ||
Item | Unit | Data |
Capacity | m3/h | 25-30 |
Screen Diameter | mm | 4-12 |
Connected Load | kw | 15 |
Max EPS block: |
| 1350*400 |
Overall Dimension | mm | 3040*1800*1900 |
Machine Weight | kg | 850 |
(2).De-duster
TECHNICAL DATA | ||
Item | Unit | Data |
Capacity | m3/h | 25-30 |
Scree n Diameter | mm | 3 |
Connected Load | kw | 6.27 |
Overall Dimension | mm | 4200*2500*4500 |
Machine Weight | kg | 600 |
(3).Mixer
TECHNICAL DATA | ||
Item | Unit | Data |
Capacity | m3/h | 55-100 |
Proportion |
| 6%-20% |
Connected Load | kw | 5.67 |
Overall Dimension | mm | 3050*2050*5700 |
Machine Weight | kg | 550 |
Application
Standard export packaging:
Outer package: standard export wooden cases.
Inner package: plastic paper or wrapped with stretch film and etc.
Shipment:
By sea from Shanghai or Ningbo port
By train from Ningbo station
By truck from Kashgar, Urumuqi or other checkpoint
1. Take our valued client as priority, make sure equipment quality and answer clients’ questions anytime and anywhere.
2. Customizing machines according to clients' needs, such as different design, different brand parts, different colors, more function and etc
3. Engineers go to clients' factory to install machines in time.
4. More spare parts given to clients for free to ensure the factory working without suddenly stop
Clients' factory
Q: Does your machine have CE certification?
A: Yes,our machine with CE certification.
Q: How about payment terms?
A: 30% TT deposit + 70% TT before shipment,50% TT deposit + 50% LC balance, Flexible payment can be negotiated.
Q: Installation and commissioning?
A: We will send our engineer for installation and commissioning, but relevant cost will be paid by you.
Q: Do you have some videos where we can see the line producing?
A: Yes, we can provide some videos for reference.
Contact: Vicky Wu
Mobile: +8613758164390
Skype: vicky19862
Wechat: 108895932