Name: Fully Auto Continuous Foam Sponge Machine
Brand: EliteCore
Availability: InStock

Product Details

Fully Auto Continuous Foam Sponge Machine

Process of sponge machine :

All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place.

The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.

Outputs: The machine is delivers a maximum of 350kg per minute.

Metering System of sponge machine :

There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speed drives, Viking,

U.S.A made internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.

Foaming Tunnel & Conveyor: The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats.

The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 0.98m2.4 m. The length of the conveyor is 16.9 meters.

Trough & Fall Plate: The Trough & fall plate section can be adjusted height wise at various levels to ensure more flattop blocks & is equipped with required motors & gearboxes.

Paper Feed & Rewind : This is a 2-paper system. The bottom paper feed reel is mounted in front of the foaming platform & is equipped with unwinding motor for automatic operation.

Rewinding of the side papers is at the other end of the tunnel & the rewinding speed is self adjustable to synchronize with the conveyor speed.

Control Panels: This is attached at a convenient position on the foaming platform, It is equipped with necessary electronics, flow meters, pressure gauges & AC variable speed drives.

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Max.Output Capacity:	200~350kg/min(Continuous Type)
Mixer Total Power:	37kw
Max.Mixing Speed:	2500~6000r/min
Foaming Type:	Trough & Sprayer
Save Formular Q.T.Y.:	13 Groups.
Foaming Size:	W2300mm*H1300mm(Width Adjustable)
Control System:	PLC Digital Touch Screen(Made In TaiWan) And Electirc Control System.
PPG Tank:	5Ton*1Set.
POP Tank:	5Ton*1Set.
PPG+CACO3 Tank	5Ton*1Set
Fire-Retardard Tank	1Ton*1Set
TDI Tank:	4Ton*1Set.
MC Tank:	1 Ton*1Set.
Silicone +Water Tanks:	150L*2Sets
T-9+Amine+Color (A.B.C):	150L*5Sets
Side Wall Size:	L18m*H1200mm
Fallplate:	L7m*W0.98~2.4m(Adjustable)
Foaming Platform:	L2000mmW3000mmH700mm
Conveyor Line:
Side/Bottom Paper Feed & Rewind System:	2Sets.
Walkway:	W500mm*L18m
Air Valves	Euro Standard
Chiller(Both Cooling & Heating System):	1Set*1.5HP(Made In TaiWan)
Side Film Lifting System:	1Set.
Foaming Density Range:	8~70kg/Cubicmeter.
Match With Block Cutter:	1Set.
Total Motor Power:	Approx 125kw.
Air Compressor:	Match With 7.5KW(10HP)*1Set
Machine N.W.:	Approx 60Ton
Floor Space Required:	L45mW5mH4.5m.

Packaging & Shipping

Packing: Wooden Box or Hard Paper Film Packing

Shipping: By sea, by air, by express (DHL, UPS, EMS Fedex etc)

Our Services

1.We can help to design the layout of the machine base on your factory.

2.we can send 2-3 experience engineers to install and test the machines completely well before back.
3.We have very professional foam engineer can train you people how to make foam if require .
4.we can train your person how to operate and maintain the machines.
5.We can offer the machine operation manual .
6.we can help to buy the best raw material if you require