Specifications

industrial microwave extraction equipment/extracting oil equipment
easy control
high extraction rate

high-tech industrial microwave extraction equipment/extracting oil equipment

  

 

Scope of Application:

This machine is mainly used in the working shops of pharmaceutical, food processing and chemical industries etc. Microwave dynamic multifunctional extraction pot is the up-to-date product to supersede various multifunctional extraction pots widely used in the domestic.

Main Characteristics:
Traditional heat extraction adopts heat conduction and heat radiation etc. to transfer heat from outside to inside. However, microwave assistant extraction adopts inside and outside heating simultaneously. Because there is no high-temperature heat source, heat gradient is eliminated. So, it makes the extraction quality increased greatly, and effectively preserves the functional components of foods, medicines and other chemical materials. It has many advantages, for example, low extraction temperature, not easy to be burnt; there is no thermal inertia and thus it can be easily controlled and all parameters can be data presentation. It can completely meet the production modernization requirements in the pharmacy industry. Compared with generaleral extraction pot, microwave dynamic multifunctional extraction pot has the following advantages: low extraction temperature, rapid speed, high efficiency of extraction, good quality of extracts, not easy to be burnt, small usage of solvent, low operating cost, strong controllability, no pollution, and economized working space etc.

Structural Features:
(1)

On the whole, its design and installation are safe, steady, reliable and hygienic, as well as easy to operate and maintain. Microwave heater and relevant components are all made of good quality stainless steel. Flawless control function and testing function are supplied.
Thermocouple temperature measurement is set to monitor the heating of materials strictly. If temperature exceeds, an alarm will be given.
PLC with man-machine interface controlling is used. Its operation is very simple And fit for everyone
This machine group adopts dynamic extraction method, accompanied with mixing and compellent reflux system. Steam can pass through the below interlayer. When microwave is open, steam can be heated to the boiling point at the same time. Then, steam is closed and materials are boiled and decocted under the condition of microwave constant temperature. As a result, it spends short time but medicinal juice has very well effective components.

(2)

Advanced microwave structure:
Multi-port microwave feed in is adopted, which is beneficial to the uniformity of material heating.
Advanced microwave engineering CAD software package design is used. Reasonable makeup of microwave unit chambers. Cooling detection system adopts 2M210 specific simulative antenna to test every feed in one by one, so as to achieve the high efficiency of whole machine.

As several microwave tubes work in a same chamber, microwave antenna array technology is needed so as to ensure the multi-combination project of magnetic-control array and eliminate electronic warfare between microwaves. In China, only a few of professional microwave manufacturers can control this kind of technology. It can make magnetron work more steadily and
extend the expiration date of magnetron, so as to ensure efficiency of the whole machine.
Microwave leakage index meets the requirements of European and American national standard, and now it is the strictest standard in the domestic.

Fully Automatic. Japan Mitsubishi PLC Controlling System is adopted. Frequency Controlled and Stepless Speed Regulation
(Note: WTD-3.0 and WTD-0.5 are not equipped with steam heating device. The rest can be heated by microwave and steam synchronously, and then be extracted in the condition of microwave constant temperature.

 

 

Main Technical Parameters:

Model	HWC-0.5	HWC-1.0	HWC-3.0
Plot Capacity	0.5m3	1m3	3m3
Working Capacity	0.3-0.5m3	0.8-1m3	2.5-3m3
Microwave Power	10-20kw	30-40kw	50-80kw
Temperature Range	30-95oC	30-95oC	30-95oC
Input Supply Voltage	380V±10% 50Hz 2450Hz
Microwave Frenquency	More than 5000h
Serving Life of Magnetron	Air Cool for Magnetron; Oil cool for Transformer. It can be continuously operated for 24 hours
Cooling Ways	Water, Alcohol
Approx Self-process Time	=0.5-1 Cubelike Pot		=3 Cubelike Pot
	<0.6-2h per pot(water extraction)		<1-3h per pot (water extraction)
	<0.5-1.5h per pot(alcohol extraction)		<0.6-2h per pot (alcohol extraction)
Measuring Range	10~200oC
Operating Environment	Explosion-proof
Operating Pressure	Normal pressure
Temperature Range	0~100oC
Agitation Speed	0-100r/min Adjustable
Control Instruments	Fully automatic. Japan Mitsubishi PLC control system is adopted
Speed Control	Frequency controlled and stepless speed regulation
Operating Ambient Temperature	0-40oC
Microwave Leakage	5mw/cm2
Weight	1200kg	2300kg	2300kg

 

 

If you have any question,please feel free to contact with me.

I am looking forward to your inquiry.