Specifications

The primary objective of POPULAR SYSTEMS is to manufacture high quality Assembly wiring harness, Sub assemblies and Plastic over molded components. The main agenda of the company since inception has been to provide its customers with world class products at competitive prices and fortify consumer trust.

Infrastructure

Manufacturing/Focused Factory

Our commitment to the Focused Factory (Synchronous Manufacturing) concept has allowed us to streamline manufacturing in many ways, including better workflow, improved material handling, reduced inventory and better utilization of floor space.

• Our diverse manufacturing capabilities include discrete wiring, panel assemblies, and molded connectors. We are capable of providing prototypes of low- to high- volume production of simple to complex harnesses. We provide 100% electrical testing on all assemblies. Our "full-service" capabilities can be tailored specifically to you, our customer.
• Our design team is ready to provide you with innovative solutions to your most demanding requirements. We are dedicated to the integrity of your total design and understand your needs for integrated functionality, part consolidation, and system reliability. We have the engineering and mechanical resources to respond quickly to new product requirements and make in-house engineering changes.

MACHINERIES

Wire cutting and stripping machine – 2 nos                        

Semi automatic crimping machines – 10 nos

Toggle crimping machines – 20 nos

Wire stripping and twisting machines - 5 nos

Soldering station – 5

Coupler assembly station - 10

Quality

We are an ISO 9001:2008 firm.

POPULAR SYSTEMS invests heavily on testing procedures and protocols to ensure trouble free, reliable outputs. We have a mating inspection section, coupler seating position-inspection section and harness tester to ensure high quality delivery.

SYSTEMS IMPLEMENTED

• Statistical Quality Control           -           SQC
• 5 Systems                                   -           5’S
• Total Productivity Management    -           TPM
• 5 Why Analysis
• Shop Floor Control

Product Information

 Raw Materials Used For Production:

We use Lapp (Single/Multi core) cables, armored cables, Shielded cables and also PVC wires for manufacture of our harnesses.

We use imported connectors such as Sumitomo, Tyco, Berg and Molex for specific applications of our customers. We also have good tie-ups with best manufacturers of couplers and terminals in India.

We make assembly wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We make harnesses for Elevators, Metering pumps, Programmed doors,Textile machines, Mold machine controllers etc..

 Production Capacity
 
We make around Five million crimps per month and we have ambitious expansion plans to make around Ten million crimps per month .

 Strengths

                          
1. JIT Assembly Line

2. Single Piece Flow Manufacturing System

3. Employee Involvement at all levels

4. Flexible Production Planning System

5. Un-paralleled Customer Service

6. Good Business Practices and Good Manufacturing Practices at all

Levels

7. Complete Transparency with our customers