Specifications

Same size of inlet and outlet with square or round shape
Outboard bearing design
Direct-attached transmission

Brief Instruction of  Rotary  vane  air lock

Rotary  vane  air  lock  is an important device for pneumatic conveying and dust removal. The main usage of  rotary  vane  air lock  is to timely and constantly unload the material from discharger or dust collector, and to prevent the outside air from entering the discharger or dust collector.Rotary  vane  air  lock  can handle materials in powder, pellet, flake shapes and also fiber materials. And at the same time, rotary  vane  air lock  is widely used in rice milling, powder, animal feed, machinery, chemical engineering, medicine, tobacco, metallurgy and cement making, dust removal and many other industries.

Structure and Working principle of  Rotary  vane  air  lock 

This rotary vane  air  lock  is a kind of improved impeller open type  rotary  vane  air  lock  .  It is a discharging machine structured with impeller, bearing, oil seal, air lock shell, end cover and other spare parts. On the top of  the  rotary  vane  air lock  there is flange connected with the unload opening of discharger to receive the material from discharger, and then unload material from the bottom of  rotary  vane  air  lock  while impeller rotating. The impeller is open type, which can prevent material from blocking as well as reduce air lock weight and shape.

 

 

 

Model Selection for Rotary  vane  air  lock  and Using Form

Model selection basis for  rotary  vane  air  lock  :

1. Material granularity (powder or granule);

2. Material viscosity(water or other liquids included);

3. Material pH value(may select common material or stainless steel with different properties);

4. Material temperature(select external type air lock above 60°C);

5. Material handling capacity(Theoretical calculation of volume×1.2).

Using form for  rotary  vane  air lock :

Independent work by single  rotary  vane  air  lock ( transmission by belt, chain or direct coupling), multi-machine series and in parallel. No more than 5  rotary  vane  air  lock  in one unit when working by multi-machine in series or in parallel. The length of tandem shaft coupling and the height of bracket can be decided by users.

Installation and Use for Rotary  vane  air lock

Before installation  rotary  vane  air  lock  must be carefully examined to make sure the impeller rotates flexibly and that relevant connecting parts reliable and correct. Then fix the  rotary  vane  air lock on the floor or the bracket. Add full oil according to the using instructions if there is a reducer (3# Lithium-based lubricant). If a combination of  rotary  vane  air  lock are used, there must be overload and short-circuit protection devices in order to prevent the damage of motor.

Before feeding, rotary  vane  air  lock  with separate power must be turned on before host machine, while  rotary  vane air  lock  without separate power should be turned on with host machine at the same time. And  rotary  vane  air  lock  should be shut down after discharging of raw material.

Always pay attention to the observing window to see whether material flow is normal or not while running  the rotary vane  air  lock  . Timely treatment if accumulation.

Daily Maintenance and Repair for Rotary vane  air lock 

1. Lubrication

While installation of reducer for  rotary  vane  air  lock  driving, the added lubricant should be fully unloaded one month later and add the new lubricant. Regular check for oil level keep. Lubrication for  rotary  vane  air  lock  bearings can be done when equipment maintenance.

2. Lutation

Both ends of the viewing window of  rotary  vane  air  lock  are U type rubber sealing rings, and they should be replaced immediately if damaged.

Oil seal is for the lutation of impeller shaft and end cover, which should be always checked. It should be replaced immediately if damage, otherwise the material will enter into the rolling bearing and thus cause bearing damage. Users are advised to choose  rotary  vane  air  lock  with double oil seal and discharge opening.

Lutation between impeller and air lock shell is the key point of  rotary  vane  air  lock . If the other place does not leak but material accumulation happens, it is mostly because of the abrasion between the impeller outer diameter and the inside holes of the device shell. In this caseusers shouldreplace immediately.

3. Teardown and Maintenance      

Correct methods for  rotary  vane  air  lock  teardown:

1. Tear down by bolt;

2. Tear down by hammer. Remember to put copper bar or wood blocks on spindle head or end cover when teardown.

When replacing, first clean the end cover, then fit the machine with the same specifications of the oil seal and bearing. There must be full lubricating oil.