CIP
USD $90,000 - $100,000 /Unit
Min.Order:1 Unit
Zhangjiagang Sunswell Machinery Co., Ltd.
1, General description
This CIP system is controlled automatically. All cleaning parameters (cleaning time, acid and alkali concentration, cleaning agent temperature, cleaning mode) can be set on touch screen. When doing cleaning, user appoints equipment to be cleaned and chooses cleaning mode (3-step or 5-step) to start the system, and then the CIP system will finish cleaning process automatically according to preset program and can recycle acid, alkaline, water respectively.
This system has functions of automatic feed water, acid and alkaline, automatic temperature adjustment, temperature, concentration, liquid level, simulating flow state and alarm with sound and light. It also has automatic and manual function. All parameters can be modified on touch screen. Manual function and parameter modification has password protection.
This system can clean two pipes at the same times.
2, The machine features
1) Automatic temperature control: It controls steam flow rate adjusting valve by values detected by the outlet temperature probe to ensure cleaning temperature within the permissible range (control accuracy±2ºC).
2) Automatic switch for cleaning agent supply and self-circulation: realized by the 3-way valve at cleaning agent outlet.
3) With flow meter: the cleaning flow speed can be ensured by observing flow meter value.
4) Dose chemicals by pneumatic diaphragm valve.
5) Sample valve and manual valves to be operated frequently are fixed on control panel which is convenient for operator.
6) CIP The outer joints of CIP system adopt unified water feed and discharge structure which is convenient for observation.
7) All tanks and recycle pipe equip a sample valve which is convenient for manual detection for cleaning agent concentration.
8) All cleaning technical parameters can be set on touch screen in electric control cabinet. The system does cleaning automatically according to preset program. Several types of program have been set and user can choose it according to requirement.
9) All valves have to be turned on manually.
3, The technical parameters
Water Treatment consumption (m3/hr) | Emissions 10 |
Water Treatment temperature (ºC) | Room temperature |
Water Treatment inlet pressure (Mpa) | 0.2-0.25 |
Water Treatment inlet diameter | DN65 |
Compressed air inlet pressure (Mpa) | 0.6-0.8 |
Compressed air consumption (Nm3/min) | 0.9 |
Compressed air inlet aperture | DN15 |
Steam inlet pressure (Mpa) | 4-4.5 |
Steam Consumption (Kg / hr) | 1800 |
Steam inlet diameter | DN80 |
Installed power Kw (380V 50HZ) | 16 |
4, The device configuration
No. | Name and specifications | Material | Quantity | Configuration description |
1 | Stainless steel pipe fittings | -- | -- | 304 |
2 | Water tank Acid and Alkali tank | finished product | 1 set each | 1. Specifications 2m3 2. All closed cone bottom and cone roof structure, side tank with heat insulation, press quick manhole, dustproof breath hat, overflow pipe, adjustable four leg support and 50mm thick heat insulation (polyurethane) 3. Equipped with glass tube level gauge with long stainless steel protection tube, float level switches, tank side with a pointer thermometer, sampling points 4. 304 stainless steel, 2B plates, 3mm thick tank wall, 1.5mm outer sheath 5. inside and outside tank made with sanitary criteria and external production, both inside and outside weldment polished to 7 degree |
3 | CIP solution supply pump | finished product | 1 | 1. Specifications :Q=10m3/hr H=45m 2. 304 stainless steel for the parts in contact with the fluid. 3. Manufacturers: Yuanan or other equivalent brands |
4 | Mixing pump | finished product | 2 | 1. Specifications :Q=5m3/hr H=24m 2. 304 stainless steel for the parts in contact with the fluid. 3. Manufacturers: Yuanan or other equivalent brands |
5 | Dosing pump | finished product | 2 | 1. Specifications: 50L/min 2. pneumatic control, acid-proof and alkali-proof diaphragm 3. Manufacturers: Wenma or other equivalent brands |
6 | Electromagnetic flow meter | finished product | 1 | 1. Specifications: DN50 2. Manufacturers: E+H or other equivalent brands |
7 | Conductivity Meter | finished product | 3 | 1. Specifications: DN50 2. Manufacturers: Jumo or other equivalent brands |
8 | PT100 temperature sensor | finished product | 2 | 1. Manufacturers: TEMP or other equivalent brands |
9 | Steam control valve | finished product | 1 | 1. Specifications: DN50 2. Manufacturers: SPIRAX or other equivalent brands |
10 | Vapor filter (100 mesh) | finished product | 1 | 1. Specifications: DN50 2. Manufacturers: SPIRAX or other equivalent brands |
11 | Steam stop valve | finished product | 1 | 1. Specifications: DN50 2. Manufacturers: SPIRAX or other equivalent brands |
12 | Steam Traps | finished product | 1 | 1. Specifications: 1.25 " 2. Manufacturers: SPIRAX or other equivalent brands |
13 | Tube heat exchanger | finished product | 1 | 1 Flow: 10m3/hr; 2 Steam pressure: 4 ~ 4.5bar; 3 Temperature: 55 ºC → 85 ºC 4 Manufacturer: Newamstar |
14 | Pipe filter (100 mesh) | finished product | 1 | 1. Specifications: DN50 2. Manufacturers: Yuanan or other equivalent brands |
15 | LL type pneumatic stop valve | finished product | 1 | 1. Specifications: DN50 2. Manufacturers: Yuanan or other equivalent brands |
16 | Pneumatic Butterfly valve | finished product | Several | 1. Specifications: DN50 2. Manufacturers: Yuanan or other equivalent brands |
17 | Pipes, valves | Several | 1. Manufacturers: Yuanan or other equivalent brands | |
18 | Stainless steel rack | 1 | 1. Manufacturers: Sunswell | |
19 | Stainless steel electrical box | 1 | 1. Manufacturers: Sunswell | |
20 | Stainless steel bridge | mny | 1. Manufacturers: Sunswell | |
21 | Solenoid valve, pneumatic components | finished product | Several | 1. Manufacturers: AriTACor other equivalent brands |
22 | Electrical components | finished product | 1. Manufacturers: OMRON, Mitsubishi or other equivalent brands | |
23 | Other | 1. Manufacturers: Sunswell |