General description
 
3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of non-carbonated energy drinks, juice, tea, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.
 
Main features
 
1. Bottle infeed
Bottle infeed by combination of infeed starwheels.
Equipped with bottle jam protection device.
 
2. Rinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
 
Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
 
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.
 
3. Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
 
4. Filler
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ±2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck ,it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature.
 
5. Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. our screw capping has following feature.
 
1) Sunswell import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. the power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
 
2) In the screw capping part. it installed photoelectrical control , when it has no cap ,or the cap is bad, the machine will stop automatically.
 
Output bottle star wheel part
Nylon wheel and conveyor belt cooperate output the bottle.
 
Output bottle conveyor belt part
Conveyor motor use frequency control of motor speed, which keep pace with the 3-1 machine. Prevent overturned bottle
 
Rack part
Rack is welded by high quality carbon steel, Antirust processing and spray surface. The surface is covered by the SUS304.
 
Electronic control system part
The electronic components like PLC and transducer are from Mitsubishi, Omron, etc., The pneumatic devices are also from international famous brand.
 
4. Equipment structure
Base
Rotary rinser
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control
 Main configuration
 
l  Touch screen: Pro-face
l  PLC program controller: Mitsubishi
l  Inverter: Mitsubishi
l  Photoelectrical controller: Banner
l  Proximity switch: Turck
l  Other electrical components: Siemens
l  Pneumatic component: Festo
l  Main motor: ABB
 
Technical Parameters
 
Model: RXGF32-32-8
 
l  Working position: rinsing 72, filling 60, capping15
l  Rated capacity:24,000BPH (500ml) subject to beverage viscosity
l  Aseptic water rinsing pressure: 0.2-0.25Mpa
l  Water consumption: 3/hr
l  Compressed air pressure: 0.7Mpa
l  Air consumption: 0.8m3/ min
l  Suitable bottle size: diameter Φ50~Φ90mm, height 150~310mm
l  Main motor power: 7.5KW
l  Total power: 11KW
l  Overall dimension: 5490×4371×2750mm (L × W × H)
l  Weight: 9500Kg