Product Details

Specifications

bottle filling machine
water packing machine CGF24248
CE, ISO, SGS,

Product Description

Water packing machine CGF24248 Production description

CGF24248 3-in-1 Unit is a kind of professional filling machine integrator for water,It is multifunctional which can be used for washing ,filling and capping. It is a kind of advanced filling machine integrator which is innovated following the process requirements of filling water based on the importing and assimilating the foreign advanced technology. It is applied mostly in washing, filling, and capping plastic cap for mineral water and pure water. It is the perfect selection to a large or medium-size beverage factory due to its reasonable configuration, security of operation, dependability of running and its so convenient maintenance.

The primary features:

There are some features such as compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity.
We adopt air conveyor bottle feeding technology instead of the feeding screw and conveyer chain. Easily change the bottle change over parts.
It adopts the blocking bottleneck technology to convey bottles. It does not adjust the height of equipment when the type of bottle is exchanged. According to the diameter of bottle, you could exchange corresponding nylon elements such as arc slipper guide, thumb wheel etc..
Those stainless steel bottle nips of wash are designed especially and are solid and durable. It does not touch thread position of phialine, in order to avoid the second pollution.
All of parts directly contacted with material are adopted with food stage stainless steel without dead angle. So they can be cleaned easily.
It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.
The opening valve mechanism is driven by the cylinder. According to the bottle signal, it opens timely, exactly and reliably.
High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.

COMPONENTS

The complete machine consists of 6 parts as following:

Washing system: it consists of washing gripping dial, water diversion pan and flume.
Filling system: it consists of hydraulic cylinder, filling valve, control ring and lift air cylinder.
Capping system: it consists of screw capper, cap aligner and cap sliding guide rail
Power system: it adopts gear centralized drive model, which is consists of main motor and gear pairs.
Conveying system: it consists of guide table, thumb wheel and conveyor chain.
Electrical control system: it adopts frequency speed control, PLC control automatically and touches screen operation.

Brief work process:

Bottles are transmitted to the “Washing machine” of the Triad Filler by the “Bottle-feeding thumb wheel” via the “air conveyer”. The “Wash gripping dial” of “Washing machine” grips bottleneck and turn 180°along a guide rail that makes bottleneck down. The special nozzles spray wash water to clean interior of bottles in the given area. After cleaning and drying, the “Wash gripping dial” turns bottles 180°again along the guide rail that makes bottleneck up. These cleaned bottles are put out from the “Washing machine” and transmitted to the “Filling machine” via the “Bottle-turning star wheel”. These bottles entered the “Filling machine” are folded by bell jars and elevated up to touch with filling valve by the lifter cylinder. Before entering filling machine, there is a button for inspecting bottles on the steel thumb wheel. It sends the bottle signal to control the opening valve mechanism, and then the filling valve would be opened. The filling shall be started while air injection is reached to state of equipressure. The filling could be stopped automatically when the liquids level reach to the height of air return pipe. The filling valve is closed recur to valve-closing mechanism after filling. Then air is discharged and the complete filling process is finished. Bottles full filled come down to be off filling valve under the function of cam and be put into the “screw capper” via transitional thumb wheels. The bladed stopper on the “screw capper” locks the bottleneck to keep bottles erectly and avoid rotating. The “screw cap head” keeps revolution and rotation on the “screw capper” and carries out these movements of cap picking, cap covering, screw capping and cap unhitch etc. after that whole capping process is finished. The “cap aligner” is situated above the “screw capper”; it is connected with the cap pan of “screw capper” via the cap sliding rail. The finished bottles are transmitted to the bottle output conveyor chain via the bottle output thumb wheels. And which are transmitted out from the Triad filler by conveyor chain and put in the next process.

MAIN TECHNICAL PARAMETERS