corrugated paperboard production plant, buy Corrugated Paper Making Machine on China Suppliers Mobile

Product Details

Corrugated Paper Making Machine

Specialist: Equipment List:

No.	Machine name	Specification	Qty
1	RS-1500HA Hydraulic mill roll stand	Adopt expand clamp type, single side max load weight: 3000kg, diameter of paper reel: 1500mm	5sets
2	Railing and pulley	Each Mill roll stand install two railing and pulley, railing length: 6m	10set
3	SF-320S Single facer	Fingerless type, corrugating roll: Φ320mm, made in Beijing package group, the largest corrugating roll manufacturer in north of China. Digital adjust gluing thickness, corrugating roll and pressing roll’s bearing adopt NSK, Japan, Motorized control gluing width, transducer adopt Delta brand, Taiwan.	2 sets
4	SD-900 Pre-heater	Pre-heating roll cylinder diameter: 900mm, Electro motion angle wrapping, wrapping angle: 60—220 degree	2 sets
5	SH-900 Pre-conditioner	Pre-heating roll cylinder diameter: 900mm, Electro motion angle wrapping, wrapping angle: 60—220 degree	2 set
6	SH-900 Triplex- pre-heater	Pre-heating roll cylinder diameter: 900mm, Electro motion angle wrapping, wrapping angle: 60—220 degree	1 set
7	BS-T Bridge Conveyor	Adopt adsorption type, high pressure suction motor automatic correct error running position.	1 set
8	GA-288D Double Layer Gluing machine	Pressing rolls type, gluing roll diameter: 288mm, independent frequency control	1 set
9	DF-768 Double Facer	Adopt round worm gear box type, heating shoes: 12pcs, heating plants surface grinding type, heating plants: 520mm x 18pcs, cotton belt made in Shenyang Fuli	1 set
10	Main drive	Main drive two sides wall plate adopt heavy duty cast wallboard, could be see inner details, oblique gears, long work life. Easy to add lubricate, main drive roll adopt steel type, cast high quality V type rubber, diameter 745mm, low noisy in high speed work.	1set
11	Glue making system	Automatic circle supply glue, save glue. Include main, carrier, storage pot each 1 set, 1set glue station pump and 3 single facer pump, 1 gluing machine pump, Pipeline provided by buyer	1 set
12	Electric system	Whole production line electric part adopt imported product, brand include Simons or Schneider or Omron. Whole line electric voltage: 380V, 50Hz.	1 set
13	Pneumatic system	Made in Airtac, Taiwan	1 set
14	Steam system	Drain valves made in China. Buyer supply pipelines from boiler to main machine.	1 set
15	SJBDY-1600 Slitter scorer	Adopt 5 blades 8 scorers, whole machine could be do 90mm left-right move, 1mm tungsten carbide alloy steel, long work life,	1 set
16	NC-180N Cutoff	Helix blade type, cut blade made in Jeefeng, Taiwan, computer system could storage many different cutting orders, computer system made in Taiwan. Main bearing made in NSK, Japan, whole machine cutting length: 500-9999mm, cutting precision ±1mm in steady speed, Germany design AC servo motor, Germany Kobe driver, inner spry lubricate oil for gears, low noisy in high speed, two sides with windows could see inner running.	1 set
17	CF-150 Sheet delivery	Single layer type, two section transport carton sheets. Max speed 150m/min type	1 set

Main Technical Parameter of Production Line

Main technical data:

1. Model: WJ150-1600 5ply corrugated carton production line

2. Max work Speed: 150 m/min.

Normal work speed: 120-130m/min

3. Manufacture Width: 1600 mm

b. Surface roll width: 1650mm

4. a. Flute Type: UV type.

b. Flute height:A flute 4.3mm, B flute 2.65mm, C flute 3.65mm, E flute: 1.8mm

5. Steam Pressure: Max 1.6Mpa, normal about 1.2-1.3MPa

6. Steam Consumption: 2900 -3200kg/h (suggest use 4T boiler)

7. Voltage: 380V, 50Hz.

8. (Corrugated paperboard: 150-180g/m2, Corrugated paper: 150--180g/m2, liner paper: 150-180g/m2)

Notes: Quality accords with national B grade above standard, Paper water containing rate: 11%±1.

8. Total installed power: 300KW, normal work use: about 240kw

9. Area that machine requires: 72m×10m x 3.8m(length x width x height)

Some Details:

1) Hydraulic mill roll stand:

Specification:

1. Working width: Max: 1800mm, Min: 900mm

2. Paper roll diameter: Max1500mm, Min350mm

3. Max loading capacity at each side: 3200kg

4. Max working pneumatic pressure: 0.6-0.9Mpa

5. Main shaft diameter: 215mm

6. Power requirements: 415V, 50Hz

Machine Introduction:

1. Symmetric structure with two paper reels loading capacity, allowing paper roll change without downtime (without stop the machine).

2. The lift-down arm adopted with cast iron curve structure, slinky, firm and steady.

3. Lift-down, clamp-loosen and left-right move are controlled by hydraulic pressure.

4. Adopts expansion chuck

5. Paper tension controlled by pneumatically operated disc brake, manual setting the tension easily, the tension control unit in auto splicer will take over the control of the brake torque.

6. Moving shaft adopts excellent quality thick wall seamless steal pipe with the bearing axis together, improved intensity and precision.

Raw materials & purchased components:

a. Main shaft: High quality seamless steal pipe

b. Both sides wallboard: resin sand, best cast iron type in China.

c. Main shaft joint channel steal: 280mm

d. Bearing: Chinese famous brand

e. Electric components: Schneider or Omron import product.

f. Pneumatic components: Airtac, Taiwan and China

g. Hydraulic components: Beijing Huade Hydraulic Industrial Group Co., Ltd

2)Single facer

Specification:

Working width: Max: 1800mm

Design speed: 160m/min, normal work speed: 150m/min

Working gas pressure: 0.6--0.9Mpa, steam pressure: 0.9--1.3Mpa

Steam consumption: 0.5--0.8t/h, temperature requirements: 160—200 centigrade

Power requirements: 415V, 50Hz

Corrugating roller width:1850mm

Machine Introduction:

1. Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing.

2. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance. Three shafts drive lower corrugating roller, pressure roller and gluing roller.

3. The exhaust fun motor drive suction case, absorb corrugated paper surround the corrugating rollers about 180 degree where is positive-pressure zone, make sure big strength for flute making.

4. Lower corrugating roller suction channel within 2mm, prevent the 2layer carton sheet with stripe on the surface of the face paper.

5. With “Self-circulating glue feeding system”, save glue and improve work efficiency.

6. Pneumatic control for pressure roller load/unload, with cushioning effect.

8. Motorized guide plate adjusted the pasting width.

9. Automatic added lubricates oil device.

10. The steel blank on top of machine can separate disconnect to clean garbage inside, not need disconnect whole machine.

11. Motorized glue quantity adjustment with digital readout system optional.

12. Glue unit is engaged and disengaged by cylinder movement, generous opening ensure convenient cleaning and maintenance.

13. Adjust glue thickness: Quantity of pasting glue and controlling glue is controlled by the clearance between glue roller and doctor roller adjust by manual worm box, Automatic PLC type optional.

14. Corrugating rollers and bearing seat as a unit, fast changing flute and easy to maintenance. Loosen the screw and remove small wallboard could unload the corrugating roller.

Raw materials & purchased components:

a. Corrugating roller: made in Beijing Package Group.

Brief instruction of Making techniques: At first, forge the raw material, rough machine, the journal ends assemble into the roll blank, joint, backfire forge process, machine to the second destined size and the rough shape of the flutes, harden process, grind by CNC numerical control computer grinding machine, Chrome plating at the flute tips , Tungsten carbide coated optional.

Corrugating rollers made of 48CrMo alloy steel, and induction hardened with hardness up to HRC58-60.

Flute: A flute 4.7mm, C flute: 3.5mm, B flute, 2.65mm, E flute 1.5mm, and flute profile UV unless marked. Special fluting requirements can be customized.

Upper/Lower Corrugating roller diameter: 318mm/320mm. made of 48CrMo alloy steel, and induction hardened with hardness up to HRC58—60.

b. Pressure roller diameter: 340mm. Adopts 45# seamless steal pipe, surface with hardening treatment.

c. Gluing roller diameter: 240mm, Adopts 45# seamless steal pipe, surface with special experienced beautifying and chrome plating treatment.

d. Doctor roller diameter: 120mm, Adopts 20# seamless steal pipe, surface with Modulation and electroplating treatment.

e. Pre-heat roller diameter: 400mm, Adopts 20G steel, thickness of wallboard 20mm, with chromed treatment.

f. Wallboard and seat: resin sand

g. Driving part seat: channel steel welding form.

h. Rotary joint, metal tube: made in Wanxiang group, China largest company

I. Bearing and bearing with seat: main bear made in NSK, Japan, others made in China famous brand.

j. Gluing part idle rotary motor: made in CPG Taiwan

k. Adjusting glue width motor: made in CPG Taiwan

l. Glue quantity control motor: made in CGP, Taiwan.

m. Electric components: Schneider or Omron import product.

n. Pneumatic components: Airtac, Taiwan and China

o. Frequency converters: made in Delta Taiwan.

3) Bridge conveyer:

Description:

This is conveyer bridge is designed for transport single-side corrugated paper by the top of the single facer to the multiplex pre-heater.

Specification:

Working width: Max: 1800mm,

Design speed: 150m/min, normal work speed: 120-150m/min

Machine Introduction:

1. Adopts suction tension device, use high pressure adsorption motor to suction the single face paper, make it flat to input the next process.

2. Installing two operate board, could be adjust on the bridge and ground.

3. Paper receiving device adopts independent frequency conversion control, manufacture enough single face paper to wave type, and make sure enough storage of single face paper, to keep in-phase different speed in manufacture.

4. With feeding paper frame on the bridge and two conveyer belt to transport the single face paper to the bridge, forming wave type to storage the single face paper.

5. The Automatic adjust the position of single face paper, reduce waste paper ratio of the manual operation.

6. Equipped block part, in order to single face paper stack well on the bridge when the machine in high speed.

7. With safety rails, stair cases and board to insure safety of the operator also make easy to operate.

Raw materials & purchased components:

1. Main shaft channel steel: 20# steel

2. Receiving paper part belt: Nylon industrial belt

3. Storage part belt: Parallel conveyor belt.

4. Electric components: Schneider or Omron import product.

4) SH-D Pre-heater --- Pre-conditioner --- Triplex layer Pre-heater

Description:

This machine is used for heating liner (pre-conditioner for corrugated paper), and dry to control temperature and humidity of liner (pre-conditioner for corrugated paper). Pre-conditioner could be adopts hang type if the operate length of production line was too short.

Specification:

Working width: Max: 1850mm

Diameter of heating roller: 800mm

Wrap angle adjust range: 60-220 degree

Steam temperature: 150-200 centigrade

Steam pressure: 0.25t/h

Power requirements: 415V, 50Hz

Wrap roller diameter: 120mm

Machine Introduction:

1. Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining.
2. Heating roller adopts professional manufacturer product, passed the nation pressure vessel text.
3. Heating roller and wrap roller adopts plating treatment.
4. Motorized wrap angle can be suit for different speed.
5. Wrap roller: 2sets, one fix roller, and other one floating roller.
6. Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency

5) Gluing Machine:

Specification:

Manufacture width: 1800mm

Max design speed: 150mm/min

Economic work speed: 120-150mm/min

Temperature requirements: 150~200℃

Steam pressure: 1.12--1.3MPa

Steam consumption: 0.1~0.15MPa

Compress air: 0.6--0.9MPa

Power requirements: 415V, 50Hz

Pressing method: pressing roller type, pressing board type optional

Each roller diameter, thickness and manufacture

Pre-heating roller diameter: 325mm, thickness 20mm, accurate grinding and chromed

Guiding paper roller diameter: 120mm, thickness 15mm, accurate grinding and chromed

Gluing roller diameter: 240mm, thickness 30mm, accurate grinding and chromed

Doctor roller diameter: 100mm, thickness 15mm, accurate grinding and chromed

Machine Introduction:

1. Independent motor driving, frequency conversion controlled.

2. Gluing roller surface experienced beautifying and chromed.

3. Pressing roller adopts high quality steel product, accurate grinding and chromed.

4. Pressing roller type with high manufacture efficiency, pneumatic control, easy and fast to operate.

5. Automatic recycle pasting glue device control the quantity of glue, avoid glue precipitate, and in order to the quality of glue and save glue.

6. Contact bar and tension balance roller optional.

7. Automatic controlling pasting thickness and screen readout device (coder and PLC automatic control) optional

8. Add heating device, make the glue pasting fast.

6) Double Facer:

Description:

Double facer is corrugated paper enter into hot plants heating and molding after pasted glue, and become board after cooling.

Specification:

Manufacture width: 1850mm

Design speed: 150m/min, normal work speed: 120-150m/min

Temperature requirements: 160—200 centigrade.

Steam work pressure: 0.8—1.3Mpa

Steam computation: 1.2— 1.8t/h

Working pressure: 0.6—0.9Mpa

Heating section length: 9360mm (heating plants: 520mm *18sets ) cooling section length: 7m

Heating plants:

Raw materials: 20G steel.

Manufacture process: accurate grinding surface (chromed type optional)

Joint method: single plant intersectional joint type.

Manufacture passed the nation pressure vessel test.

Temperature control method: separately each group control, could adjust the temperature and humidity of heating plants in different season, to ensure the paper quality.

Pressing type

Pressing type: dense pressing roller type

Pressing roller diameter: 60mm, solid steel

Support roller diameter: 60mm, solid steel

Adjustment of belt:

Equip upper cotton belt left-right correct error device and pneumatic strain set

Equip lower cotton belt strain correct error set.

It could optional Importation cylinder.

Lifting belt type could be choosing electric type or hydraulic type.

7) SS-150P Slitter Scorer

8) NC-150N Helical Knife Cutoff

Working Video Available: Feel free to contact us