Glass Bottle Vodka Filling System

Main features

Rinsing part

l   Rotary rinser: applicable for wine, beverage and water cleaning.

l   The new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.

l   The rinsing contact part and out cover adopt the stainless steel material

l   Open design gear driving

l   The bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine

l   Water pipe of rinser is equipped with pressure gauge and pressure maintaining valve

l   Manually adjust the elevation for different height bottle

l   Water collecting tray: recycle the rinsing water

l   Rising volume for each bottle: 105ml/s(0.25MPa)

l   If no bottle or stop, rinsing stops; while it comes to bottle, it runs again.

Filling part

l   Adopt the German technology, achieve to fill the cleaned bottle

l   Adopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.

l   Equip with the anti break device ;bottle break cleaning ,avoiding the next botte .

l   Equip with complete CIP cleaning function

l   According to different height , it achieves elevation automaticlly and equips with the high& low level safety protection .

l   Main drive adopt the gear drive with open design :high effeciency ,low nocie ,long life ,easy matainance ,full lubrication .

l   Adopts the stepless frequence inverter to control main motor rotation

l   Bottle guding system ,simple structure ,which can change the bottle size more easily .

l   Adopts the bottle held structure

l   PLC control , the default can be listed as block ,cap shortage and etc.

l   Filling machine: Adopt supporting structure of the bearings, simple and reliable structure, easy maintenance, smooth operation.

l   Filling pressure filling a unique filling valve structure makes stable liquid shunt, to avoid foaming with the level correction.

l   On the orientation of the guide rod, the pre-mask function; bottle bottom hold structure enhanc accurate sealing of the mouth and the filling valve, reducing the material leaks from the bottle.

l   Equip with the level sensor to ensure the filling stablity .

l   The key part and electril component adopt imported products.

Capping part

l   Cappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.

l   Capper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.

l   If the container has the cap ,the second cap cannot go in ,which utilizes the cap .

l   And it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically

l   Capper is equipped with compensation function, reducing the bottle break rate.

l   If there is only one standard crown cap in different size bottle, the capping mold doesn’t need to be changed.

l   According to different height bottle shape, the capper can be adjusted automatically.

Technical parameters

l   Rated output:                   6000BPH (0.3L)

l   Washing heads:                 18

l   Washing time:                   2-2.5s

l   Filling valve heads:               18

l   Filling valve speed:               140-150ml/s

l   Capping heads:                   6

l   Filling temperature:               0-4°C

l   Suitable bottle type:            D=50-100mm, H=150-320mm

l   Capping torque:                 0.6-2.8Nm (adjustable)

l   Installed capacity:                 3.37KW

l   Compressed air consumption:       0.25Nm3/min (when 0.6MPa)

l   Water consumption:               about 2m3/h for washing (0.2-0.25Mpa)

l   Overall dimension:               2500x2000×2700mm

l   Weight:                         4.5T