Pvc double-wall corrugated pipe production line
USD $20,000 - $40,000 /Set
Min.Order:1 Set
Joy Plastic Machinery (Qingdao) Co., Ltd.
the product: 100-400 (OD) Pvc double-wall corrugated pipe production line
First, the production line include:
165 conical twin-screw extruder (computer based) SJSZ-65 1 set
2 double extrusion head, modules, water jacket 100-400 7 sets
3 Forming Machine SBZ160 1 set
4 corrugated pipe cutting saws QG500A 1 set
5 Automatic Belling Machine SBK2063 1 set
6 Flaring die 400 1 set
Second, the entire line summary:
1 Line of maximum power of 240kw (including auxiliary equipment) 2 Maximum water consumption: 5 m3 / h
3 Maximum Gas Consumption: 0.25 m3/min
Across the board area (length X width X high): 24330 × 6000 × 3500mm (already included operation of occupied area)
Third, technical information
Equipment, the use of CE certification for all electrical components
1 SJSZ-65 conical twin-screw extruder
(1), the main parameters:
Screw diameter (mm) 120/30
the number of Screw 1
the effective working length of Screw:1440mm
Screw speed :35 ~ 34.4 r / min
Extrusion output :300 ~ 500 kg / h
Drive motor power:75 kW (Z4-160-41)
Barrel heating power :26.4 kW
Barrel heating Paragraph :4
Barrel Cooling Power: 0.75 kW
Barrel cooling Paragraph:6
Confluence core heating power:3 kW (1 Section)
Heat reserved Paragraph:7 (power as the mold may be)
Department of screw core heating power: 6 kW
Vacuum Pump Power:4.5 kW
Limit vacuum: 6000 Pa
Feeding motor power: 1.5 kW
Screw the Department of Motor Power: 0.55 kW
Extrusion height: 2050 mm
Main Parts:
Screw machine high-quality nitrided steel barrel with 38GrMoAlA production, quenching and tempering treatment nitriding, nitriding depth of 0.4 ~ 0.7mm, nitrogen hardness HRC55 ~ 65. Cast aluminum enclosure with stainless steel barrel heater, ceramic heater heating, cooling blowers. Screw the oil to medium temperature regulation means outside the cycle. Hardened gear box, transmission power distribution box, motor and gear box to take direct-coupled connection.
Main components
Main drive motor inverter variable frequency motor Siemens
Inverter :Siemens
the main contactor: Siemens,
Contactor :Siemens 3TB/3TF Series
Total circuit breaker:Siemens
Miniature Circuit Breaker:Siemens
Heating circuit breaker:Siemens
Functional electrical system control mode and
Operator control panel:Siemens OP-270 6''
Temperature range and precision :0 ~ 400 ± 2 ℃
Melt Pressure / Temperature Acquisition / Detection
Thermocouple type K-type
Independent control of each heating section open, off control
System protection:
1, the heating section overload, short circuit protection
2, the main motor overload protection.
3, the electrical loss of excitation protection.
4, governor of internal fault protection.
5, three-phase unbalanced power, super-pressure phase protection.
6, fan motor overload protection.
7, 0-95%,110% 5 seconds, locked rotor shut down protection tripping.
2, extrusion die
1,main material used 38CrMoAl,after quenching and tempering nitrogen treatment.
2,water jacket mainl material used 1Cr18Ni9Ti.
3,the nose section has a relatively independent ofl water, air circulation, cooling water and compressed air through the completion of double-wall corrugated pipe molding.
4,head with internal and externall electrical heating, the biggest head heating power: 13kw
Mold:
1,the number of 58 pairs, the main material used 40Cr, after quenching and tempering treatment.
2,mold is equipped with about guide column, and thel machine slides up and down position. Module is equipped with drive rack, with the main drive motor gear driven by the completion of transmission of common features.
3, SBZ160 molding machine:
(1), characteristics:
1,lubrication system with manual and automatic functions.
2,molding machine is completely closed horizontal structure, and appearance of fine and generous.
3,system uses gears, transmission, high precision, manufactures dockingl Department was not obvious, a good finished appearance.
4,molding machine with a water-cooled and air-cooled function, cooling speed.
(2), the main technical parameters:
Processing range (mm) 100-400
Cooling water pressure (mpa) 0.4-0.6
Cooling water consumption (m3 / h) 4.4
(3), the main device Origin:
PLC Programmable Controller: Japan's Mitsubishi
AC inverter: Japan FUJI
Automatic lubricating devices: Zhejiang Xiangshan
4, QG400A Cutting Saw:
(1), characteritics:
Cutting saw blade with no dust ring cut. Replacement fixture can be cut double-wall corrugated pipes of different diameters.
5, SBK2063 Automatic Belling Machine
(1)characteristics: with Japan's Mitsubishi programmable controller; automate the entire process of Belling Machine
use of aircooled stereotypes. Flaring die slider and the cone using 40Cr, hard chromium plated.
(2)the main device Origin:
Programmable Controller: Japan's Mitsubishi
Temperature Control Table: Japan Fuji
Circuit Breaker: Merlin Gerin