high speed wire rod production line laying head supplier
USD $9,000 - $120,000 /Set
Min.Order:1 Set
Xi'an Weikeduo Electrical & Mechanical Equipment Co., Ltd.
<h2> High speed wire rod production line supplier </h2>
laying head introduction:
Equipment Use:
Pinch roll is used to clamp the rolled pieces and sent them into the laying head, can pinch entire process as well as pinching head and end.Meanwhile, laying head in a circular motion to spin the rolled bar sent by pinch roll into a diameter 1250mm coil ,then the coils drop into the disperse coil cooling conveyor.
Structural performance:
Pinch roll and laying head are the next two relatively independent parts.Pinch roll is horizontal cantilever roll structure, double roll driving together,the cylinder control upper and lower roll,and meanwhile clamping.Pinch rolls driving by a DC adjustable-speed motor through two cylindrical gear growth.Laying head is the horizontal arrangement, Slopes downward 15 degrees. It consists of spinning pipe which is installed in the rotating spindle and transmission. Rotating spindle is driving by one DC adjustable-speed motor by a pair of bevel gear wheel.Spinning pipe can spin the required outer diameter coil according to setting speed rotating.Laying head transmission gear box used welding structure. The gear and bearings in the box body adopt to thin oil central lubrication.Spinning head is cover in the laying head shell.The shell is cylinder structure, tilted arrangement as well to play a role of protection. The top half can been controlled to open by the hydraulic cylinder, which operation is to changing the spinning pipe. But it must be closed at regular work.
Brief Introduction of Full Production line
-- Production line with annual capacity: 600,000.00 tons, automatic continuous rolling mill applied.
-- Billet size: 150*150*12000mm
-- Product specifications: Ø8-Ø32mm, 12000mm length rebar
-- Roughing rolling mill stands: Ø550 x6 short stressed rolling mill in Horizontal/vertical arrangement. 6 stands.
-- Intermediate rolling mill stands: Ø420 x6 short stressed rolling mill in Horizontal/vertical arrangement. 6 stands.
-- Finishing rolling mill stands: Ø320 x6 short stressed rolling mill in Horizontal/vertical arrangement. 6 stands. 3 of the rolling mill stands are horizontal/vertical interchangeable rolling mill stands.
-- Rolling speed: 12-18meters/second
Product
Material: carbon steel, structure steel, low alloy steel
Product specification: bar/rebars Ø 5.5 to Ø 32 mm
Raw material
The production line is supposed to use continuous casting billet with size of 150*150*12000mm The allowable tolerance for section dimension of billet should be in accordance with the regulation of YB-2011-83.
Process layout
Roughing mill stands Ø550 X 6 (H/V) No.1 to No.6 mill stands -- Intermediate mill stands Ø420 X 6 (H/V) No.7 to No. 12 mill stands -- Finishing mill stands Ø320 X 6 (H/V) No.13 to No.18 mill stands, all mill stands driven by DC motor and continuous rolling method applied. Rolling mill No.14, 16 and 18 are Ø320 H/V interchangeable rolling mill stands
Process flow
Brief introduction
Xian Weikeduo Electric & Mechanical Equipments Co., Ltd. is a company specialized in the manufacturing of high speed wire rod rolling mills, high speed de-
formed rebar rolling mills, roughing rolling mills, intermediate rolling mills, pre-finishing rolling mills and finishing rolling mills, short-stress-path rolling mill,
roller box, gearbox reduction,coil laying head, vertical and horizontal loopers,flying shears, chopping shears and gripping shears, pinch roll machine and spare
parts required in rolling mill production line.
Composition of rolling mill and their performance
Mill | Stand No. | Type of mill | Roll diameter(mm) | Barrel length (mm) | Roll separating force (KN) |
Main Motor | ||
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| Type | Power(KW) | RPM |
Rough and intermediate rolling mill | 1 H 2 H 3 H 4 H 5 H 6 H 7 H
| Ø500 3-Hi Ø420*2 2-Hi H Ø420*2 2-Hi H Ø420*2 2-Hi H Ø320*2 2-Hi H Ø320*1 2-Hi H Ø320*1 2-Hi H
| Ø500 Ø420 Ø420 Ø420 Ø320 Ø320 Ø320
| 1500mm 700mm 700mm 700mm 600mm 600mm 600mm
| 1400 1400 1400 1400 1000 1000 1000
| AC DC DC DC DC DC DC
| 1250 600 600 600 600 600 700
| 475 520/1100 520/1100 520/1100 520/1100 520/1100 520/1100
|
Finish rolling mill
| 8 9
| Ø320*1 2-Hi H Ø320*1 2-Hi H
| Ø320 Ø320
| 600mm 600mm
| 1000 1000
| DC DC
| 700 700
| 520/1100 520/1100
|
Customers about the laying head project:
After-sale service:
Before sale: design the suitable machine based on the specific demands Medium sale:1.based on customer’s demand to offer moderate quotation project 2.accept customers to visit our factory customer work out the schedule in china After-sale:1.on-site training personnel 2. appoint special aftersale service staff, arrived at the scene guide clients installation and commission