Introduction (application)

Doritos/ Tortilla chip/ Triangle chip process line uses corn powder, corn starch, and rice powder as main material which are extruded, punched into triangle, round, square shapes, and then baked and flavored. Such snacks with crispy taste, rich nutrition and digestible structure are very popular with many people all over the world. And most important, the redundant shaping material can be reused after grinded into powder, which can greatly reduce the production cost.

Technological Process

Raw Materials Configuration→ Mixing→ Conveyance→ Extrusion→ Shaping→ Conveyance→ Rotary Screening→ Conveyance→ Drying→ Frying→ Flavoring & Oil injection

Equipment Configurations for Production Line

1. Flour Mixer: Stir mixed raw materials evenly with a certain amount of water. Choose different GY flour mixer model according to different output requirements.

2. Spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.

3. Extruder: Select different GY extruder model based on clients’ raw materials and output capacity requirement. With the help of special control cabinet, extruder is able to extrude the raw material under different temperature & pressure, and produce puffed products. The shapes of products can be changed by changing the modules in extruder.

4. 3D Shaper: Rotary cutting and shaping products into triangle, round or square shape.

5. Elevator: Lift up the products into next equipment.

6. Rotary Screen: Rotary screening to separate the products from residue and prevent adhesion.

7. Vibrating Screen: Vibrating screening the semi-products to prevent adhesion.

8. Multi-layer Drying Oven: Dry semi-finished products. It is the most common dehydration plant for puffed food. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas. The drying temperature and drying time can be controlled.

9. Frying Machine: Choose GY different automatic fryer model or continuous fryer model according to different producing requirements to frying the products to be crispy and a better taste.

10.Flavoring Line: Select single-roller flavoring line or dual-roller flavoring line, based on output and product properties. Single-roller and dual-roller flavoring line combine the functions of flavoring with seasoning and oil injection together.

Characteristics of Production Line

§Various models to meet different output capacity requirements.

§Flexible configurations to meet different produce, budget and workshop layout requirement.

§Vast raw material range to produce different final products by only one production line.

§Different shapes and appearances of final products can be made by changing different modules in extruder.

§High automation and accurate control system to save labor cost and improve the quality of final products.

§Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital display.

§Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.

§Screw adopts high-performance nitride alloy steel with strong wear-resistance and longer service life.

§Food-grade stainless steel. Neatness and easy clean.

Technical Parameters:

Workers:

Normally 1-2 operators are sufficient for production.

Samples:

Packing:

Strong Fumigation-Free Wooden Case or 20'GP or 40'HQ

Delivery:

Within 30 working days for standard products. Longer delivery time is needed for special customized products.

Shipping:

Sea transportation, land transportation or air transportation according to different conditions.

1. Manufacture:

1) Keep the quality the first.

2) Make more products benefit to customers' need.

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2. Online/Sale service:

1) Supper and solid quality.

2) Fast and punctual delivery

3) Standard export package or as customers' need.

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3. Pre-sale Service:
1). Related machine technical parameter will be supplied.

2). According to customer’s factory size, factory layout can be provided.

3). According to customer’s material cost, general formulation can be prepared.
4). Special machine can be supplied according to customer’s request.
5). Professional advice about market, machines, processing, materials, packing can be supplied
6). Suggesting professional ship agent or helping book ship as customer request.

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4. After-sale service:

1)Allocation chart as the buyer’s request will be supplied.

2)  Reasonable equipment place scheme is available according to client plant’s size.

3)Provide all basic formulas; various types are optional.
4) Operation manual will be supplied after shipment.
5) One year warranty, lifetime maintenance.
6) Free quick-wear parts will be sent.
7) Local installation service is available (free restricted to Chinese market).

8)Free training.

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5. Other cooperate service:

1) Technology knowledge share.

2) Factory building advising.

3) Business expansion advising.

Company Introduction:

Jinan Guanyuan Machinery & Equipment Co., Ltd.(GY Machinery)is the professional manufacturer for advanced and high efficient extrusion food machinery.

GY has an expert team with around 15 years experiences in this extrusion machine industry. We constantly research extrusion technology and explore food process in order to benefit our clients producing better and creative food.

After years of research, GY has more than twenty production lines with different functions and capacities to meet different customer requirements:

1.Direct Puff Snack Food Process Line

2.Breakfast Cereal & Corn Flakes Process Line

3.Core-Filling Snack Food Process Line

4.Pellet Snack Food Process Line

5.3D Pellet Snack Food Process Line

    Pani Puri/ Golgappa Puri/ Golgappa fryum/ fryum

6.Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line

7.Triangle Chips/ Doritos/Tortilla Chips Process Line

8.Fried Wheat Flour Snacks/Salad/ Crispy Chips/Bugles/Rice Crust Process Line

9.Pasta Process Line

10.Nutritional / Artificial Rice Process Line

11.Nutritional Powder/Baby Food Process Line

   Modified Starch Process Line

12.Bread Crumb Process Line

13.TVP/TSP/Soya Protein Process Line

14.Pet Food Process Line

15.Mini Burger Patty/Nuggets/Fillet/Steak Process Line

16.Mini Instant Noodle Process Line

17.Mini Biscuit Process Line

Q1.Are you a manufacturer or a trading company ?

A:We are a professional manufacturer of food making machine line.

Q2.Where is your factory located ? How can I visit there ?

A:Our factory is located in Jinan City, Shandong Province, about 2.5 hour train from Beijing.

Q3.What’s the price of your food making machine line?

A:Please contact us from the right side by trademanager, we will reply you as soon as possible.

Q4.How to support me if i don't know how to use it?
A:Free training within the warranty by tel and mail or skype. We also can dispatch our

technician to customer’s company to provide training and support if customer agree
the air ticket and hotel.

Q5.What's the pre-sale service of your company?

A:Related machines’s technical parameter will be supplied to customer.

1. According to customer’s factory size, factory layout can be provided in advance.

2. According to customer’s material cost, general formulation can be prepared well.

3. Special machine can be supplied as customer’s request.

4. Professional Advice about Market, machines, processing , materials, packing can be supplied.

5. Suggesting professional ship agent or helping book ship as customer request.

Q6. What's the after-sale service of your company?

A:

1. Allocation chart as the buyer’s request will be supplied.

2. Operation manual will be supplied after shipment.

3. One year warrantee, life time maintenance with cost price.

4. Free easy broken spare parts will be sent with container .

5. First installation can be done by engineer.

6. Training workers in customer’s factory.

Q7. If machines wearing parts need changing, what should we do?

A:We can offer the wearing parts all the time, and offer video.

Q8. What's the payment terms if we want to buy the machines?

A:L/C, 100%T/T,T/T 30% down payment, 70% balance before delivery.