Description:

Pregelatinized starch is subject a soluble & instant digestible food, and according to different customers and prescriptions, it could be divided into baby rice flour, old rice flour and instant rice flour. Learning from advanced domestic and overseas technologies, our new self-developed fully automatic nutrition rice flour line produces modified starch from grain through high-temperature and high-pressure extrusion, instead of traditional grain stir-frying, which is more absorbable with higher nutrition. With main raw materials of all kinds of grain, either adding daily necessary nutrient contents during producing nutrition powder or non-adding is available. Meanwhile, this line is capable to produce all kinds of baby rice flour, sesame paste, nut paste, etc. 

Technological Process

Raw Materials Configuration→ Mixing→ Conveyance→ Extrusion→ Conveyance→ Drying→ Conveyance→ Pulverizing

Equipment Configurations

1.      Flour Mixer: evenly stir starch alone or starch mixture (e.g. corn starch, cassava starch, potato starch, etc) with a certain amount of water. Choose different GY flour mixer model according to different output requirements.

2.    Spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.

3.    Extruder: Select different GY extruder model based on clients’ raw materials and output capacity requirement. With the help of special control cabinet, extruder is able to extrude the raw material under different temperature & pressure, and produce puffed products. The shapes of products can be changed by changing the modules in extruder.

4.    Air Conveyor: Convey material into drying oven.

5.    Multi-Layer Drying Oven: Dry semi-finished products. It is the most common dehydration plant for puffed food. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas. The drying temperature and drying time can be controlled.

6.    Pulverizer: Select an appropriate pulverizer model to pulverizing the products to powder according to the output requirements of modified starch production line.

Characteristics

Various models to meet different output capacity requirements.

Flexible configurations to meet different produce, budget and workshop layout requirement.

Vast raw material range to produce different final products by only one production line.

High automation and accurate control system to save labor cost and improve the quality of final products.

Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital display.

Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.

Screw adopts high-performance nitride alloy steel with strong wear-resistance and longer service life.

Food-grade stainless steel. Neatness and easy clean.

Technical Parameters

Workers

Normally 1-2 operators are sufficient for production.

Samples

1. Manufacture:

1) Keep the quality the first.

2) Make more products benefit to customers' need.

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2. Online/Sale service:

1) Supper and solid quality.

2) Fast and punctual delivery

3) Standard export package or as customers' need.

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3. Pre-sale Service:
1). Related machine technical parameter will be supplied.

2). According to customer’s factory size, factory layout can be provided.

3). According to customer’s material cost, general formulation can be prepared. 
4). Special machine can be supplied according to customer’s request.
5). Professional advice about market, machines, processing, materials, packing can be supplied
6). Suggesting professional ship agent or helping book ship as customer request.

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4. After-sale service:

1)Allocation chart as the buyer’s request will be supplied.

2)  Reasonable equipment place scheme is available according to client plant’s size.

3)Provide all basic formulas; various types are optional.
4) Operation manual will be supplied after shipment.
5) One year warranty, lifetime maintenance.
6) Free quick-wear parts will be sent.
7) Local installation service is available (free restricted to Chinese market).

8)Free training.

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5. Other cooperate service:

1) Technology knowledge share.

2) Factory building advising.

3) Business expansion advising.

Company Introduction:

Jinan Guanyuan Machinery & Equipment Co., Ltd.(GY Machinery)is the professional manufacturer for advanced and high efficient extrusion food machinery.

GY has an expert team with around 15 years experiences in this extrusion machine industry. We constantly research extrusion technology and explore food process in order to benefit our clients producing better and creative food.

After years of research, GY has more than twenty production lines with different functions and capacities to meet different customer requirements:

1.Direct Puff Snack Food Process Line

2.Breakfast Cereal & Corn Flakes Process Line

3.Core-Filling Snack Food Process Line

4.Pellet Snack Food Process Line

5.3D Pellet Snack Food Process Line

    Pani Puri/ Golgappa Puri/ Golgappa fryum/ fryum

6.Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line

7.Triangle Chips/ Doritos/Tortilla Chips Process Line

8.Fried Wheat Flour Snacks/Salad/ Crispy Chips/Bugles/Rice Crust Process Line

9.Pasta Process Line

10.Nutritional / Artificial Rice Process Line

11.Nutritional Powder/Baby Food Process Line

   Modified Starch Process Line

12.Bread Crumb Process Line

13.TVP/TSP/Soya Protein Process Line

14.Pet Food Process Line

15.Mini Burger Patty/Nuggets/Fillet/Steak Process Line

16.Mini Instant Noodle Process Line

17.Instant Noodles Production

18.Mini Biscuit Process Line