With the advantages of various models, flexible configurations, wide application range, plenty of types and easy operation, this line is suitable to produce puffed foods, such as layer cake, layer pipe, rice puffed snacks with jam center, Marshall food, half-puffed food, non-puffed food, and longitypical food with jam centre, etc which are delicious perfect snack foods easy to digest & carry for consumers.

Technological Process

Raw Materials Configuration→ Mixing→ Conveyance→ Extrusion→ Jam Injection→ Forming & Cutting-off→ Conveyance→ Drying→ Flavoring

Equipment Configurations

1.  Flour Mixer: Stir mixed raw materials evenly with a certain amount of water. Choose different GY flour mixer model according to different output requirements.
2.  Spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.
3.  Extruder: Select different GY extruder model based on clients’ raw materials and output capacity requirement. With the help of special control cabinet, extruder is able to extrude the raw material under different temperature & pressure, and produce puffed products. The shapes of products can be changed by changing the modules in extruder.
4.  Core Filling Machine: Fill peanut butter, chocolate cream, etc into open tube puffed by extruder
5.   Multi-functional Shaping Machine: Cut off puffed food with jam center into a size from 2cm to 15cm.
6. Elevator: It is used to lift up semi-products into next equipment.
7.  Multi-layer Drying Oven: Dry semi-finished products. It is the most common dehydration plant for puffed food. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas. The drying temperature and drying time can be controlled.
8.  Flavoring Line: Select square flavoring machine, single-roller flavoring line or dual-roller flavoring line, based on output and product properties. Single-roller and dual-roller flavoring line combine the functions of flavoring with seasoning and oil injection together.

Characteristics

•  Various models to meet different output capacity requirements.
•  Flexible configurations to meet different produce, budget and workshop layout requirement.
• Vast raw material range to produce different final products by only one production line.
•  Different shapes and appearances of final products can be made by changing different modules in extruder.
•  High automation and accurate control system to save labor cost and improve the quality of final products.
• Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital display.
• Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.
• Screw adopts high-performance nitride alloy steel with strong wear-resistance and longer service life.
•  Food-grade stainless steel. Neatness and easy clean.

Technical Parameters

Workers

Normally 1-2 operators are sufficient for production.