On-site medical waste treatment station-MWO80(Capacity:80kg/cycle; 1t/day)
USD $150,000 - $300,000 /Set
Min.Order:1 Set
Chongqing Gient Heating Industry Co., Ltd.
Steam Autoclave for Medical Waste -HIGHLY INTEGRATED! FULLY AUTOMATED LINE!
AUTOCLAVE/ PRUSSURE VESSEL-MWS1600(Capacity:1.6t/cycle; 20t/day)
AUTOCLAVE / PRESSURE VESSEL-MWS400(Capacity:400kg/cycle; 5t/day)
AUTOCLAVE/ PRESSURE VESSEL-MWS1200(Capacity:1200kg/cycle; 15t/day)
AUTOCLAVE/ PRESSURE VESSEL-MWS650(Capacity:650kg/cycle; 8t/day)
On-site Automatic Medical Waste Treatment Station MWO80
(80kg/cycle & around 1000kg/day based on 12hr/day)
(With a footprint approx. 13 m2 )
1. Proposal brief
1.1 This is full-auto treatment station, applied for on-site treatment in hospitals and large clinic center.
1.2 Medical waste density is calculated based on 120kg/m3.
1.3 Daily working time: as per daily 2 shifts (12H) and more shifts allowed.
1.4 Cycle time: Approx. 50 min/cycle from load to load.
1.5 Processing capacity: 80kg/cycle, nearly 1000kg/day.
2. Process flow
3. Working principles
Medical waste loaded by bins are moved into autoclave, sterilized by saturated steam at 134°C(273°F) and 0.22Mpa(32Psi) in about 30 mins for complete and effective sterilization; it is then dumped to shredder to render unrecognizable.The final waste,achieving microbial inactivation 6 Log10(99.9999%),
same as household waste can directly deliver to landfill.
4.Process Chart : Auto process only by touch screen control
5. Process description
Bin Loading
The autoclave bins loaded with medical waste are moved into autoclave through ferry platform
automatically; then door is closed and operator is able to start the cycle only through touch screen.
Pre-vacuum
The cycle starts with a prevacuum process as per program to evacuate air and turned pressure
inside to negative pressure at 0.09Mpa (13 psi).This process ensures complete and effective sterilization that comes next.
Sterilization
After the pre-vacuum process, the autoclave system begin to increase temperature to achieve a temperature
at 134°C (273°F) & pressure at 0.22Mpa (32psi).Saturated steam maintains about 20 minutes to ensure that medical waste no matter that is located at anywhere is completely sterilized and exceeds microbial inactivation
6 Log10(99.9999%).
Post-vacuum
At post-vacuum process, steam is vented and condensed so as to remove the residual steam and moisture
completely; thus the treated waste become dry and cold at end of the cycle.
Recording
The autoclave system has automated recorder and printer which can record the important data of the operation process and print out after each cycle.
Unloading
At the end of the cycle, a green light will show that the cycle is complete. Then the door is open and through
ferry platform the bin is moved from autoclave to shredder.
Shredding
Through bin dumper the sterile waste is dumped into shredder. After shredding, the final treated waste
becomes unrecognizable pieces.
Landfill
The treated medical waste with volume reduction of 50%-80% is same as household waste and can be directly delivered to landfill.
6. Technical Specification Sheet
*Specifications above are subject to final and customized solutions are also available.
7. Gient technical features and advantages
We are proud to provides Gient autoclave system with unique features and advantages as follows:
EASY AND SAFE
*Fully automated operation process
*User-friendly touch screen for visible process
*Zero infection risk for operators
*Multiple safety protection mechanism
ENVIRONMENTAL FRIENDLY
*Green process without hazardous emissions
*Compliance with strict environmental standards worldwide
*Microbial inactivation efficacy exceeds 99.9999%
ECONOMICAL
*Proven high efficiency and low operation cost
*Low maintenance cost
*15-year life span
SMART TECHNOLOGY
*Smart lifelong services based on Gient Monitoring Center(GMC)
*Self-recording operation data
*Remote online diagnosis and problem-resolving
*Data analysis and alarm prior to abnormalities
8. Smart Technologies for Lifelong Services
8.1 GMC(Gent Monitoring Center) as smart energy service data cloud platform, its core function is data
collecting and software analyzing; it can analyze client’s data at 24H/365D and provide pre-estimating and
pre-alarm so as to provide guidance for the operational team regarding operation, repair and maintenance etc.
Smart Medical Waste Management System
8.2 The benefits GMC bring to our clients Selfrecording Management: Equipment files ( including equipment documents, system drawings ,spare parts,
maintenance and operation recordings etc) are completely stored in GMC, it can be checked anytime.
Remote Expert Management: Expert provide remote guidance for clients’ on-site operation management
which realizes remote diagnosis and problem-solve online as well as reducing the operating cost.
Failure Rate Management: Based on the data of the user’s system, GMC can analyze the data and diagnose the equipment automatically.GMC will alarm prior to abnormal problems happen automatically so as to reduce
the failure rate of the equipment.