Specifications

Main motor is the frequency speed changing method.
Applying two-time pushing and unscrambling device

Bottle Unscrambling Machine

LP-18 model push type unscrambler are national advanced bottle unscrambling equipment , which are based on world advanced technology, designed and developed according to our country’s developing trend of high speed and automation of drink’s filling equipment.

The main machine has cylinder appearance with adjustable feet at the bottom for changing machine’s height and level, in the cylinder , there is a rotating cylinder, and outside of rotating cylinder ,there is the dropping bottle slot, the inner side is equipped with lifting device, which the amount is the same with dropping bottle slots. at the center of machine, there is a fixed umbrella shape tower . when the lifting device send out short of bottle message according to the bottle detecting device on the tower, bottle will drop onto umbrella shape tower from top center of the machine, then enter lifting device pushes bottle into the bottle slot, after unscrambling in the slot, the bottle rotates along with bottle slot to the exit of unscrambler. The poking bottle starwheel at exit will push the bottle into air convey way. The starwheel joins shaft of main motor through tie geared belt.

2, Main features of equipment

1.Main motor is the frequency speed changing method.

2.Applying two-time pushing and unscrambling device will reduce amount of empty working position and improve efficiency of output bottle.

3.Special designed dropping bottle slot can suit bottles with different length, it needn’t change bottle slot and adjust slot properly.

4.The middle of cylinder has a door for mould exchange , this makes it convenient disassemble and assemble bottle slot and treat clog.

5.The bottom of cylinder has a door for maintenance, this makes it convenient for workers entering bottom of machine.

6.This machine is equipment with manual operator for easy maintenance.

7.It has complete safety measure, when maintenance door and mould exchange door are open, machine can’t start, then you can use manual operator to control machine.

8.The output bottle poking wheel of unscrambler is equipped with block bottle detector thatcan protect machine effectively.

9.on the umbrella shape tower at the center of unscrambler, there is a bottle detector to control stop and start of lifting machine that supplies bottle .

10.The bottle’s transportation applies air convey way suspending bottle neck method to avoid bottle’s turn over.

11.the outer cylinder has oil nozzle that can easily add lubricant to gears, Bearing and cam.

12. The air pipeline system has pressure switch and gate valve, if compressed air can not be put through , the machine can not start too. The gate valve and the machine are interlocked and save air consumption.

13.The bottle’s transportation applies air convey way suspending bottleneck method to avoid bottle’s turnover.

14.stainless steel made electric cabinet controls unscrambler , lifting machine and air convey way’s works through PLC.

15.Key electric components (frequency converter,PLC,photoelectric switch ,relay)apply MITSUBISHI,OMRON,SIEMENS brands.

16.Air pipeline system applies SMC products.

3,Main technical parameters

NO	Item	LP-18
1	Amount of working position	18
2	Productivity	10000 bottle/hour
3	Air source	Pressure 0.6Mpa, air consumption,2000L/Min
4	Power	415v ,50HZ
5	Bottle size	Bottle diameter50-96, bottle height 165-310
6	Main motor’s power	3.0KW
7	Dimension	¢2640X2000
8	Total weight	4000kg

4,Installation

The machine need not pre-embedded ground bolts. After the equipment is unpacked, lay it on soild and even ground , first join unscrambler and convey bottle air way, then adjust the feet so that air way is in line convey chain center of filling machine and parallels with the ground.

The machine is equipped with lifting device to supply bottle , when unscrambler finishes adjustment , join lifting device with installing holes prepared in advance on outer cylinder of unscrambler.

When the equipment is ready, switch on the power and air source.

5,Adjustment

1. Adjustment of compressed air

Raise the knob of relief filter on air pipeline , turn clockwise for increasing pressure , otherwise for decreasing pressure, adjust pressure to 0.6Mpa(6bar),then press the knob.

2. Adjustment of time belt

Output poking wheel joins main drive motor through time belt, through regulate two tense wheels make time belt at suitable tense state .

3.Adjustment of synchronization of output bottle wheel

The block bottle slot on the poking wheel and dropping bottle slot on the unscrambler should be in-phase, Because of long-time operation or maintenance, their synchronization may be lost and need adjust if necessary. Unscrew bolt 2 at the center of poking wheel, then turn poking wheel 1 left or right so that the poking wheel’s bottle slot is pointing dropping bottle slot, then fasten the bolt2.

4. Adjustment of self-lock system

The machine is equipped with self-lock system for output bottle poking wheel’s bottle block. The system is at the bottom of poking wheel’s shalft, when bottle block occurs, unscrambler will stop . if it occurs frequently, that means the system’s spring has low pressure and need increase the pressure.

5.when the shape or length of bottle changes, it’s necessary to change the opening width of dropping bottle slot . unscrew the screw 2 on suspending bottle board1,adjust the position of suspending bottle board 1 until it can hang bottle neck 10mm, the fasten screw2.

 

6.Electric control system

1.This machine’s electric control system applies advanced PLC programmable control and use Mistsubishi brand frequency speed regulator as main drive. Manual operator, manual and Automatic triplicated control, multi-auto detection, auto control and alarming functions can be fulfilled.

2.Explanation of panel’s function

(1)Power: when power is put through, the lamp is light.

(2)safety door open:maintenance door and mould exchange door are open or not close tightly . Indicating light flashes for alarming. Main machine can not start,and will stop automatically when it is running.

(3)Bottle block:when starwheel has bottle block,alarming is sent out and main machine will stop automatically, only when the starwheel reset to normal position , the alarming can be dismissed . and main machine’s switch can restart.

(4)Bottle shortage: when the cylinder is lack of bottle , it will alarm,belt conveyor will supply bottle automatically when it is under auto state.

(5)Compressed air:when the pressure in the pipeline is lower then 0.6Mpa, indicating light will flash for alarming and the main machine can not start.

(6)Alarming: when abnormal matter occurs, the buzzer will alarm.

(7)Manual/auto control: at manual state, main machine ,Lifting device and fan need press buttons separately . press manual button bos, main machine steps for inspection and maintenance. The main machine can step forward or backward while the speed is controlled by potentiometer. At auto state, the machine is controlled by PLC.

(8)Main machine’s switch: when the supplying air is over 0.6Mpa, all of doors is close, output bottle starwheel is at normal position, fan is running, lifting device is ready, then main machine can start .Press to start. Press again to stop.

(9)Lifting device’s switch: under manual started or stopped.under auto state,Lifting device will start or stop automatically according to the detecting singal of bottle.

(10)Fan’s switch: fan can be started automatically or manually. Before start main machine, run fan first less bottle is blocked by air way.

(11)Regulation of main machine’s speed : regulate unscrambler’s speed according to three-in-one filling machine’s to stop should be morderate.

(12)Emergency switch : when emergency occurs, press emergency switch to stop machine.

(13)Main power switch: switch on and shut off the power.

 

7. Precautions

1. Must use dry and calen compressed air.

2.Before start machine, the compressed air must be over o.6Mpa.and fan must run first to secure air way’s fluency.

3.when control main machine with manual control box, the bottles in the cylinder must be removed, otherwise may cause bottle block.

4.If bottle block has occurred, output bottle startwheel need to restore to normal position, and starwheel’s bottle slot points to dropping bottle slots one by one. Or may occur location disturb.

5.when bottle block otr other failures (door open, insufficient pressure etc) cause machine stop and want to restart, need to press emergency switch then reset , or press main machine’s switch one time to start machine.

6.when emergency alarm occurs, check if it is overload, please shortage or other cause , repair it before restart.

 

8. Maintenance

1.Each shift should clean the bottom of manifold and remove the debris of bottle.

2.Lubricate gears, bearings and cam one time every 100 working hours.

3.check the oil of reducer each month and fill it with oil.

4.check the accumulated water of air filter termly and clean the filter.

5.Check the tension of time belt every month and adjust the tension.

6.check the lifiting device’s condition termly.