Crude mustard seed oil refining plant with low consumption
USD $34,800 - $254,800 /Set
Min.Order:1 Set
Zhengzhou Qie Grain And Oil Machinery Co., Ltd.
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Crude mustard seed oil refining plant with low consumption
Application scope:
Flowchart:
Crude mustard seed oil refining plant introduction:
Alkali hot water
Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue
↑ ↓
Phosphoric acid hot water→mix ↓
↓ ↓
degumming oil←cooler←dry←centrifuge separation←mix←alkali liquor
↓
↓
bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat
↓
refined oil←filter←cool←deodorizing←vacuum
Crude mustard seed oil refining plant main processes:
(1)Degumming process
The purpose of degumming is to remove the phospholipid, sugar, protein, trace mental,
and some other impurities, which have bad effect on the stability of the oil. First, the oil
should be heated to 90-105°C, then put some phosphoric into it and stir. It mainly transfer
the phospholipid to that can be compatible with water. Then add some salt water to gather
the impurities, which subside to the bottom and be discharged.
Deacidification
Add some certain quantity of alkali to neutralize the free fatty acids. During this process,
some soapstock will be produced.The soapstock will be separated from the oil after using
the centrifugal machine.
(2)Decolorization
Mix the oil with activated clay in the oil soil mixing tank, and 1 ton oil needs 5kg clay. Then
stir it 10 minutes at 10°C. Next, pump the mixed oil into the decolorization tower. It use
steam to heat the mixed oil at 100°C, and the process lasts 30-40 minutes.
Filter
The filter capacity can reach 200meshes. First, we use the filter to remove the clay in the oil,
then use the bad filter to purify the oil again. The diameter of the filtering can reach 5μm.
(3)Deodorization
The main purpose of deordorization tower is to remove fatty acid and some odor material.
The principle of the deordorization is to use the high temperature and vacuum to remove
the odor. The fatty acid and odor will be stalled in the storage tank.
(4)Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability
into the pretreatment, extraction, refining and fractionation in large oil plants. For its application
in automatic control system, it can control the production in the entire workshop and monitor the
operational status of each device by controlling the computer terminals in the room. One person
only can operate the entire workshop, with efficient production management. It has reduced the
production cost greatly and improved the management efficiency.
Crude mustard seed oil refining plant advantages :
1.By combining several years' practical experience, adopting a kind of unique deguming technology,
extending the phosphoric acid and oil reaction time and adding specific additives, our equipment
can remove phospholipids in oil to the maximum.
2.The new carclazyte automatic quantitative system can produce more reliable oil of good quality, with
less investment for the full vacuum closed refining technology.
3.We can design the optimum refining scheme according to different oils and different requirements
for products.
Energy cosumption of Crude mustard seed oil refining plant:
Steam consumption | ≤ 300Kg/T oil |
Bleaching earth | 1-3Kg/T oil |
Power consumption | ≤ 22KWH/T oil |
Fuel consumption | 10-20Kg/T oil |
Oil content in waste white clay | ≤ 23% |
Phosphoric consumption | 0.5-1Kg/T oil |
Soft water consumption | ≤ 160Kg/H |
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