- 1. Ductile iron castings: 1) Molding process: resin sand/green sand 2) Material: EN-GJS-400-15/EN-GJS-500-7/EN-GJS-600-3/EN-GJS-700-2 3) Molding: hand molding/molding machine Z145/146/148/molding line 4) Possible heat treatment: annealing 5) Industry involved: municipal construction/fluid/automotive 6) Part unit weight range: 0.5kg-30,000kgs 7) Max/min wall thickness requirements: 4mm-250mm 8) Manufacturer certification: ISO 9001(2000)/TS16949
- 2. Grey iron castings: 1) Molding process: green sand/resin sand 2) Material: EN-GJL-150/DIN 1691 GG-15 EN-GJL-200/DIN 1691-GG20 EN-GJL-250/DIN1691-GG25 EN-GJL-300/DIN1691-GG30 3) Molding: hand molding/molding machine Z145/146/148/molding line 4) Industry involved: municipal industry/construction fluid industry/automotive industry 5) Part unit weight range: 0.5kg-30,000kgs 6) Max/min wall thickness requirements: 4mm 7) Manufacturer certification: ISO9001(2000)/TS16949
- 3. Malleable castings:1) Molding process: green sand 2) Material: ferrite malleable iron KTH350-10, KTH370-12, KTZ2550-04 3) Molding: hand-molding/mechanical molding/molding machine/molding line 4) Possible heat treatment: annealing, normalizing, quenching 5) Industry involved: power transmission/construction industry 6) Part unit weight range: 0.2kg-30,000kg 7) Max/min wall thickness requirements: 4mm-10mm 8) Representative product: insulator caps/fastener/scaffold 9) Manufacturer certification: ISO 9001(2000) Facility may involved for Q&C: Material: Chemical composition:
OBLF spectrometer with 29 channels in bi-metal of AL+FE Mechanical property Hardness test Mechanical property inspection Impact inspection
Micro structure: Microscope metallographic analysis as per AQL based on heating number Structure tightness Destruction test Weight test
Crack inspection: MT UT X-ray
Coating test: Coating thickness tester Salt spray test
Dimension: Conventional gauge Go and no-go gauge CMM Leakage check
precision in very small parts, we are especially proficient at very fine detail work including teeth and serrations. Water glass castings may range in weight from several ounces to approximately 200 pounds.
First article layouts and spectrometer material certifications are provided with all first article samples.
A variety of secondary operations can be performed on both types of investment castings. They include heat treatment, machining, plating, painting, polishing and buffing, assembly services and even custom packaging.